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TM 5-4120-270-15 d.  Removal.  Discharge the refrigerant system (para 6-16)    refer    to    figure    5-7,    and    remove    the    thermal expansion valves. e.    Installation.    Replace  defective  expansion  valves and  install  in  reverse  order  of  removal  as  illustrated  in figure 5-7.  Evacuate and recharge the unit refrigerating system (para 628, 29, 30). 6-18.  Hot Gas Bypass Solenoid Valve a.  General.  The hot gas bypass solenoid valve is  a  normally  open,  pilot  operated  valve  which  remains closed while the selector switch is on "COOL".  The hot gas bypass valve opens whenever the selector switch is moved   to   another   position,   bypassing   refrigerant   gas under  pressure  in  the  discharge  line  to  the  compressor suction   line.      Moving   the   selector   switch   to   "COOL" permits  the  hot  gas  bypass  valve  to  close  after  the  30 second delay provided by the time delay relay. b.  On-Equipment Testing. (1) Start the air conditioner.  If the valve clicks closed,  place  hand  on  the  downstream  piping.    If  the piping begins to cool immediately, the valve is operating properly.      Replace   valve    if    it    does    not    operate    as specified. (2) If the hot gas bypass solenoid valve fails to click closed after a 30-second delay, stop the unit Figure 6-11.  Pressure temperature curve for Refrigerant-22. and check the electrical connection and the solenoid coil. (3)   Refer   to   figure   5-8   and   disconnect   the electrical  plug  connector.    Test  the  solenoid  control  coil at the electrical receptacle connector, placing a continuity tester  or  a  multimeter  set  on  low  OHM  range,  across each pin.  If continuity does not exist, remove valve and repair or replace control coil. (4)   Using   a   multimeter   set   on   high   OHMS range, measure resistance between one of the jack pins and  the  air  conditioner  frame.    If  resistance  reading  is less   than   0.5   megohm,   remove   valve   and   repair   or replace control coil. c.  Removal and Disassembly.  Discharge refrigerant system  (para  6-28),  refer  to  figure  5-8  and  remove  and disassemble the hot gas bypass solenoid valve. Caution: Disassemble valve before attempting   to   remove   tubing   from   valve   to   avoid heat distortion of internal parts. d.        Reassembly    and    Installation.        Replace    any defective parts.  Reassemble valve and install in reverse order   of   removal   as   illustrated   on   figure   5-8.      Test, evacuate  and  recharge  the  refrigerant  system  (para  6- 28, 29, 30). 6-19.  Liquid Line Solenoid Valve a.      General.      The   liquid   line   solenoid   valve   is   a normally  open  pilot  operated  valve  which  automatically closes  and  opens  on  command  from  the  air  conditioner temperature control thermostat when the selector switch is  on  "COOL"  position.    In  the  open  position,  the  liquid line  solenoid  valve  allows  flow  of  liquid  refrigerant  from the   condenser   to   the   evaporator   coil.      In   the   closed position,  the  liquid  line  solenoid  valve  blocks  the  flow  of liquid refrigerant to the evaporator coil. b.  On-Equipment Testing. (1)  Turn  the  temperature  selector  thermostat 5°-10°F below ambient temperature to assure refrigerant system   will   operate   on   the   cooling   cycle.      Start   air conditioner and place hand on the dowstream piping.  If the   piping   begins   to   warm   immediately,   the   valve   is operating properly.  Replace valve if it does not operate as specified. (2)  Turn  temperature  control   thermostat   5°- 10°F   above   ambient   temperature   to   place   refrigerant system  on  bypass  cycle.    The  liquid  line  solenoid  valve should   immediately   click   closed.   Place   hand   on   the downstream    piping.        If    the    piping    begins    to    cool immediately  the  valve  is  operating  properly.    Replace valve if it does not operate as specified. 6-13

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