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TM5-4120-384-14
5-14.
LEAK
TESTING.-Continued
If  the  soap  solution  testing  method  is  used,
thoroughly  rinse  with  fresh  water  after  testing  is
A  residual  soap  film  will  attract  and
completed.
accumulate  an  excessive  amount  of  dust  and  dirt
d u r i n g  operation.
Testing  Procedures.
To  perform  leak  testing  by  use  of  the
c.
electronic  detector,  it  is  necessary  that  the  system  be  pressurized
with  a  proportion  of  refrigerant  gas.
To  perform  leak  testing  by
use  of  the  soap  solution  method,  the  system  may  be  pressurized  with
dry  nitrogen  alone.
(1)  To  pressurize  a  system
that
has
some
refrigerant
charge,
for
either  leak  testing  method:
(a)
Connect
hoses
from
a
charging
manifold
to
charging
valves.
NOTE
If  it  is  possible  that  the  problem  may  not  be  a  leak
and  that  you  may  not  have  to  replace  a  refrigeration
Refrigerant-22  may  be  substituted
system  component,
for  nitrogen  in  the  following  test.
If  nitrogen  is
used  you  will  have  to  discharge,  evacuate,  and
recharge  the  system  after  test  is  completed.
(b)  Connect  a  nitrogen  pressure  regulator  and  nitrogen
bottle
to  center  hose  connection  of  charging  manifold.
(c)
Open
unit
charging
valves
and
charging
manifold
valves.
(d)  Open  nitrogen
tank
valve
and
pressurize
system
to
350
( 2 4 . 7  k g / c m2 ) .
psi
(e)
Perform
leak
tests.
(f)  If
a  leak  is  found,  discharge  and  purge  system  and
See  specific  instructions  for  component  removal.
repair
leak.
If  a  leak  was  not  found  and  Refrigerant-22  was
used
to
(g)
pressurize
system  see  charging  instructions  (para  5-16.).
5-31

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