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Page Title: ELECTRICAL WIRING REPAIR GENERAL
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TM5-4120-387-14 c . d. Inspection (1) Check for punctures,    cuts, and other visible damage. (2) Check for packed or mashed areas that would block air flow. (3) Replace if defective. Installation. (1) Slide mist eliminator straight down into brackets. (2) Using screwdriver,    secure four screws on two brackets. Follow-on  procedure: Install top panel. (See para 4-23.) 4-27.  ELECTRICAL  WIRING  REPAIR  GENERAL Preferred  repair  methods  consist  of  replacing  wires,  terminals,  connectors,  etc., rather than splicing wires,    bending  ends  to  form  terminals,  and  other  make-shift procedures;   although  the  latter  may  be  appropriate  for  emergency  field  repairs. Determine the proper size and length of wire, or the terminal, or connector to be used for replacement by referring to table 4-3, “Wire List”, and to the wiring diagram (figure 4-7). Soldering  connections. Wire  connections  must  be  made  mechanically  sound before they are soldered;    solder  alone  does  not  provide  sufficient  strength  to prevent breakage. Joining surfaces of connections to be soldered must be clean and bright. If a separate flux is used,    it should conform to Specification MIL-F-14256, rosin base flux, item 16, Appendix E,   and should be brushed onto the joint before soldering. If a flux-core solder is used, it should always be rosin-core  electrical  solder. If an uncored solder is used, it should be a lead-tin solder, item 2, Appendix E,    conforming to Specification QQ-S-571. Wires should always be heated to the point at which the solder will melt completely and flow into all parts of the joint. Excessive build-up of solder “gobs” on the joint should be avoided or removed. b. Insulating joints. The  preferred  method  of  insulating  electrical  joints  is by the use of heat-shrink tubing. To apply, cut a piece of heat-shrink tubing of suitable  diameter  to  a  one-inch  length  for  covering  joints  at  terminals  or  connec– tors, or to a length about 1/2 inch (13 mm) longer than the joint to be insulated, and slide the tubing over the wire before making the joint. After the joint is made, slide the tubing so that it covers the joint, and shrink in place with moderate heat. c. Splicing wires. To repair broken or cut wires that are otherwise sound, the mating ends can be stripped and spliced. A commercial butt splice can be crimped onto the end to join them, or a “Western Union” wire splice can be made. The latter is made by stripping 1/4 - 1/2 inch (0.6 - 13 mm) of insulation from the wire  ends,  holding  the  ends  parallel  and  facing  opposite  directions,  then  twisting each end around the other wire at least three turns. Solder  and  apply  insulation as described above. 4-69

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