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TM 5-4120-393-14
5-14. Charging Refrigerant System
This task covers:
a. Service
Initial setup.
Tools:
Tool kit, service, refrigeration unit NSN 5180-00-596-1474
Rubber gloves NSN 8415-00-266-8677
Safety goggles NSN 4240-00-052-3776
Personnel. 1
Materials;
Refrigerant cylinder (Appendix E, item 10)
Rags (Appendix E, item 9)
Equipment condition:
1. Turn unit power off at power source. If there is a chance that it will be turned on, also disconnect power
cable to air conditioner.
General Safety Instructions:
WARNING
Death or serious injury may result if personnel fail to observe safety precautions.
Use great care to avoid contact with liquid refrigerant or refrigerant gas being
discharged under pressure.  Sudden and irreversible tissue damage can result
from freezing. Wear thermal protective gloves and a face protector or goggles in
any situation where skin-eye-contact is possible.
Prevent contact of refrigerant gas with flame or hot surfaces.  Heat causes the
refrigerant to break down and form carbonyl chloride (phosgene), a highly
poisonous and corrosive gas.
SERVICE
1.
After the system has been satisfactorily evacuated, it must be fully charged with refrigerant-22.
CAUTION
Never introduce liquid refrigerant into the low pressure (suction) service valve.
NOTE
The system must be evacuated before charging. Use only refrigerant-22 to charge
the unit. If available, use recycled refrigerant.
2.
Check that the hose from the low pressure service valve is connected to the compound gage side of the charging
manifold.  The hose from the high pressure service valve should be connected to the pressure gage side of the
charging manifold.
Change 2 5-29

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