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TM 55-8145-221-14&P
0042 00-1
ROOF PANEL REPLACEMENT
0042 00
THIS WORK PACKAGE COVERS:
Removal and Installation
INITIAL SET-UP:
Maintenance Level
Direct Support
Tools:
General Mechanics Tool Kit (Section III, Item 4, WP 004800)
Material / Parts:
Portable Drill (Section III, Item 2, WP 0048 00)
Pop Rivet (Item 23, WP 0081 00)
Drill Bit Set (Section III, Item 2, WP 0048 00)
Filler Rope (Item 7, WP 0078 00)
Torx Bit (Section III, Item 6, WP 0048 00)
Liner Rivets (Item 12, WP 0081 00)
Torx Socket (Section III, Item 7, WP 0048 00)
Foam Urethane (Item 8, WP 0078 00)
Hoist (Section III, Item 14, WP 0048 00)
Primer (Item 11, WP 0078 00)
Sling (Section III, Item 9, WP 0048 00)
Camtainer Nut (Item 9, WP 0081 00)
Rivet Tool (Section III, Item 10, WP 0048 00)
Camtainer Bolt (Item 4, WP 0081 00)
Sealant Tape (Item 16, WP 0078 00)
Sealant (Item 3, WP 0078 00)
Sealing Compound (Item 13, WP 0078 00)
Personnel Required:
Equipment Condition:
Two
Refrigerated Container shut down (WP 0006 00)
Recorder Thermometer Element removed (WP 0026 00)
REMOVAL.
1.
Mark and record location of five angle plates (1, 2, 3, 4 and 5, Figure 1).
2.
Using a pin punch and hammer, drive out center of 158 liner rivets (6) from five angle plates (1, 2, 3, 4 and 5).
3.
Drill out 158 liner rivets (6) from five angle plates (1, 2, 3, 4 and 5).
4.
Drill out two pop rivets (7) from each angle plate (2, 3 and 4).
5.
Remove thirteen bolts (8) and fourteen screws (9) from roof angle plate (10).
6.
Drill out two pop rivets (7) from roof angle plate (10).
7.
Carefully pry six angle plates (1, 2, 3, 4, 5 and 10) from roof panel (11), front panel (12) and side panels (13).
8.
Remove insulation (14) from space between front panel (12) and roof panel (11).
9.
Remove insulation (14) from space between side panels (13) and roof panel (11).
10. Remove insulation and filler rope (15) from edges of roof panel (11). Discard rope.
11. Using torx bit (Section III, Item 6, WP 0048 00) and socket (Section III, Item 7, WP 0048 00), remove 138 camtainer
nuts (16) and bolts (17). Discard nuts and bolts.
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WARNING
Roof panel is heavy/difficult to handle (approximate weight is 450 lbs.). Use appropriate
hoist and sling to remove roof panel.
12. Push up on roof panel (11) to break seal between panel and container frame (18).
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