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CHAPTER 1
INTRODUCTION
Section I. GENERAL
Deficiencies detected in the equipment or materials should
1-1.
Scope
be  reported  using  the  Equipment  Improvement
Recommendation section of DA Form 2407.
For
This manual contains maintenance instructions for all
instructions on the use of this form, refer to TM 38-750
levels of maintenance on cooling systems for tactical
Submit the completed DA Form 2407 to Commanding
vehicle engines.  Liquid-cooled engines are the primary
General, U. S Army Tank-Automotive Command, ATTN
subject of these instructions.
AMSTA-ME, Warren, MI 48090.
1-2.
Forms and Records
1-3.
Reporting
of
Equipment
Publication
a.  Authorized  Forms  Maintenance  forms  and
Improvements
records that you are required to use are explained in TM
The reporting of errors, omissions, and recommendations
38-750.
b.  Recording.  At the completion of the cooling
for improving this publication by the individual user is
encouraged Reports should be submitted on DA Form
system processing, the condition of the cooling system
2028 (Recommended Changes to publications) and
and the degree of freeze protection shall be recorded on
forwarded direct to Commanding General U S Army Tank-
DA Form 2408-1, Equipment Daily or Monthly Log or DA
Automotive Command, ATTN AMSTA-MAP, Warren, MI
Form 2409.
48090 A reply will be furnished directly to you.
c.  Field Report of Accidents. The reports necessary
to comply with the requirements of the Army safety
program are prescribed in detail in AR 385-750.
d.  Equipment  Improvement  Recommendations.
Section II. COMPONENTS OF COOLING SYSTEM
1-4. General
These passages are designed so that the coolant is
distributed in the proper proportions for efficient cooling
Cooling systems are made up of many individual
Engine block castings have holes in the lower portion of
components These operate in close association with each
the block These holes provide openings to the water
other to enable the engine to produce its power efficiently
passages and are necessary for removing the filler and
Reduced performance or failure of any one of these
when the block is cast The holes are sealed by disks
components will require servicing or repairing to restore
which are known as core hole plugs. Plugs offer some
engine performance to normal requirements The following
protection against block cracking when coolant water
illustration (fig 1-1) establishes a nomenclature for these
freezes These plugs occasionally leak Small leaks can be
typical components and shows their approximate location
detected by anti-freeze residue and calcium deposits
in a typical automotive cooling system In the illustration,
around the plug.  Leaky core plugs should always be
the engine block and cylinder heads contain coolant
replaced.
passages which comprise the water jacket.
1-1

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