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Page Title: Figure 5-35. Nozzles
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TM 9-4110-257-14 Figure  5-35.  Nozzles WARNING Before   applying   pressure   to   the   nozzle   tester,   be   sure   that   all connections  are  tight,  and  that  the  fittings  are  not  damaged.  Fluid escaping from a very small hole can be almost invisible. Use a piece of  cardboard  or  wood,  rather  than  hands,  to  search  for  suspected leaks. Fuel from the spray orifices can penetrate clothing and skin causing serious  personal  injury.  The  nozzle  tip  should  always  be  directed away from the operator. Enclosing the nozzle in a transparent cover is recommended. Place a clear, protective shield around spray zone to avoid possible personal injury from spray. If injured by escaping fluid, see a doctor at once. Serious infection or reaction can develop if proper medical treatment is not administered immediately. (2) Operate the injector test bench lever rapidly. The nozzle assembly (3) should chatter audibly and spray evenly. (3) With pressure gage reading injector test bench pressure, press the lever slowly and steadily until fuel is sprayed from nozzle assembly (3). The pressure registered on the gauge should be 3,071 to 3,471 psi (21,190 to 23,950 kPa). If pressure is not met, replace nozzle. (4) Slowly press injector test bench hand lever until the pressure gauge reads 2,986 psi (20,603 kPa). Hold at this pressure for 10 seconds. No diesel fuel should accumulates at the nozzle tip. If fuel is detected, replace nozzle. (5) If no failure was indicated, install nozzle assembly (3). 5-85

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