REPAIR - TM-9-4120-430-140143

TM 9-4120-430-14

0029 00

REPAIR

1. Remove the insulation to expose ‰ inch (1.27 cm) of bare wire on each side of break or damaged insulation.

2. Insert the ends into a splice-connector; splice and crimp the connector to make firm electrical contact.

3. Alternatively, heat shrink tubing may be slipped over one end of the wire before splicing, then heated after the splice

is made and soldered, so as to cover the spliced area.

4. Be sure that no bare wire is exposed after the splice is complete.

5. Replace broken terminal lugs with exact duplicates.

6. To replace electrical plugs or connectors, tag and unsolder wires from the solder-wells of the inserts.

7. Insert bare ends of the wires in corresponding holes of new insert, and solder in place.

8. Check continuity terminal-to-terminal.

INSTALLATION

1. Verify wiring labels to wire lists and schematics (WP 0038 00).

2. Refer to WP 0027 00 for J2 connector installation.

3. Secure J1 connector (6) to junction box with three screws (4) and nuts (5).

4. Install one screw (1) and nut (2) to attach eyelet of J1 cover wire (3).

5. Connect all connector plugs and terminals and remove tags. Use Schematic Diagram, WP 0038 00.

6. Install top cover (WP 0018 00).

7. Install circuit breaker assembly (WP 0027 00).

8. Install junction box (WP 0028 00).

END OF WORK PACKAGE

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