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Page Title: TM-10-4110-262-13-P

• OPERATOR'S, UNIT, AND DIRECT SUPPORT MAINTENANCE MANUAL
• WARNING SUMMARY
• WARNING SUMMARY (Cont)
• WARNING SUMMARY (Cont)
• LIST OF EFFECTIVE PAGES
• TABLE OF CONTENTS
• TABLE OF CONTENTS - Continued
• TABLE OF CONTENTS - Continued
• HOW TO USE THIS MANUAL
• OPERATOR' S, UNIT, AND DIRECT SUPPORT MAINTENANCE ADVANCED DESIGN REFRIGERATOR, 300 CUBIC FOOT
• MAINTENANCE FORMS, RECORDS, AND REPORTS
• LIST OF ACRONYMS/ABBREVIATIONS
• SAFETY, CARE AND HANDLING
• Chapter 1: Description and Theory of Operation For Advanced Design Refrigerator, 300 Cubic Foot
• EQUIPMENT DESCRIPTION AND DATA
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
• Figure
• Table 1. ADR-300 Technical Characteristics.
• Table 1. ADR-300 Technical Characteristics - Continued.
• R404A Saturation Temperature and Pressure
• ADR-300 Temperature Sensor Calibration Data
• THEORY OF OPERATION
• Refrigeration Unit
• ADR-300 Refrigerator
• Condenser Section Components
• Evaporator Section Components
• COOL Mode
• Defrost mode
• Defrost Termination Switch (mechanized)
• Chapter 2: Operator Instructions For Advanced Design Refrigerator, 300 Cubic Foot
• DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
• ADR-300 Stencils and Placards - Refrigeration Unit (RU) End
• ADR-300 Stencils and Placards - Side View
• ADR-300 Stencils and Placards - Top View
• Table 1. ADR-300 Unit Controller Display and Keypad.
• Unit Controls
• Display Information
• Enter the Setpoint
• OPERATION UNDER USUAL CONDITIONS
• Lifting Ring
• ASSEMBLY AND PREPARATION FOR USE
• Unpacking the ADR-300
• OPERATING PROCEDURES
• Operate the ADR-300
• Selecting the Temperature Scale
• Setpoint Differential Adjustment
• Initial Digital Display Test
• Thermostat
• Interior Light
• Loading the ADR-300
• DECALS AND INSTRUCTION PLATES
• Refrigeration Unit Placard
• Unit Controls Placard
• Other Labels
• PREPARATION FOR MOVEMENT
• Vehicle Loading
• Rail Transport
• Internal Airlift
• LONG TERM STORAGE
• OPERATION UNDER UNUSUAL CONDITIONS
• Blowing Sand and Dust
• Personnel Locked Inside Container
• Chapter 3: Operator Troubleshooting Procedures For Advanced Design Refrigerator, 300 Cubic Foot
• TROUBLESHOOTING INDEX
• Failure to maintain interior temperature
• Refrigeration Unit does not operate
• Refrigeration Unit operates but fails to maintain interior temperature
• Chapter 4: Operator Maintenance For Advanced Design Refrigerator, 300 Cubic Foot
• SERVICE UPON RECEIPT
• PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
• Service
• PREVENTIVE MAINTENANCE, CHECKS AND SERVICES INSTRUCTIONS
• Table 1. Preventative Checks and Services
• Table 1. Preventative Checks and Services - Continued.
• Table 2. ADR-300 Lubrication Requirements.
• INSULATED CONTAINER (IC) INCLUDING DOOR INSPECT
• GENERAL SYSTEM INSPECTION
• SHELF ASSEMBLY INSPECT
• INSPECT
• INSULATED CONTAINER (IC) ELECTRICAL SYSTEM INSPECT
• INSPECT
• INSULATED CONTAINER AND REFRIGERATION UNIT SERVICE
• SERVICE
• Chapter 5: Unit Maintenance for Advanced Design Refrigerator, 300 Cubic Foot
• SHELF ASSEMBLY REMOVE/INSTALL
• INSTALL
• INSTALL (cont)
• INSTALL (cont)
• REFRIGERATION UNIT (RU) INSPECT
• Inspect
• Inspect (cont)
• Figure
• Figure
• INTERIOR LIGHT ASSEMBLY REPLACE
• Light Bulb
• IC ELECTRICAL SYSTEM TEST
• If Both Lights Don't Work
• If the Pilot Light Works and the Interior Light Does Not
• If the Pilot Light Works and the Interior Light Does Not (Cont)
• If the Pilot Light Works and the Interior Light Does Not (Cont)
• If the Pilot Light Works and the Interior Light Does Not (Cont)
• IC INTERIOR LIGHT ASSEMBLY REPAIR
• REPAIR
• IC POWER ENTRY CONNECTOR REPAIR AND REPLACE
• REPAIR
• REPLACE
• Power Entry Connector Receptacle Box
• IC INTERIOR LIGHT SWITCH AND PILOT LIGHT REPAIR
• Light Switch
• Pilot Light
• CARGO RESTRAINT RAIL REMOVE/INSTALL
• REMOVE
• INSTALL
• REFRIGERATION UNIT (RU)
• REMOVE
• REMOVE (Cont)
• INSTALL
• INSTALL (Cont)
• Threaded Insert
• FUSE TEST AND REPLACE
• REMOVE
• TEST
• TEST (cont)
• INSTALL
• Figure
• Figure
• Chapter 6: Direct Support For Advanced Design Refrigerator, 300 Cubic Foot
• DIRECT SUPPORT MAINTENANCE ADVANCED DESIGN REFRIGERATOR, 300 CUBIC FOOT (ADR-300)
• Dents or Depressions Aluminum Bonded Material
• Fractures Less Than 1 X 3-in. (3.8 X 7.6 cm) Aluminum Bonded Material
• Face/Skin Damage - Fiberglass Reinforced Plastic (Frp) Material
• Determine Extent of Repair
• Determine Extent of Repair (cont)
• DOOR PANEL REPAIR AND REPLACE
• REMOVE
• INSTALL
• INSTALL (Cont)
• REMOVE
• FREEZER DOOR KEEPER REMOVE/INSTALL
• INSTALL
• REFRIGERATION UNIT TEST
• Refrigeration System Operating Problems
• Refrigeration System Operating Problems (Cont)
• Refrigeration System Operating Problems (Cont)
• Diagnosing Refrigeration System Problems
• Conditions That Can Cause High Discharge Pressure
• Diagnosing Using the Liquid Line
• Important Diagnostic Consideration
• Important Diagnostic Consideration (cont)
• REFRIGERATOR COMPONENT (INCLUDING ELECTRICAL) TEST AND ADJUST
• Compressor Functionality
• Compressor Oil Condition
• Suction Pressure Regulator
• LPCO
• Main Power Supply
• Defrost Drain Heater
• Transformer
• Heatsink
• Defrost relay
• Defrost Maintenance
• Testing the Defrost System
• Defrost Timer Test
• Unit Controller
• SUCTION PRESSURE REGULATOR REMOVE/INSTALL
• INSTALL
• INSTALL (Cont)
• REFRIGERATION UNIT SERVICE
• Charging An Evacuated Unit By Weight
• Add Liquid in the Low Side to Complete Charging
• System Compressor and Oil
• Major Loss of Refrigerant
• When a System Becomes Contaminated
• Evaporator Coil
• For heavier dirt, use the following procedures:
• CONDENSER FAN REMOVE/INSTALL
• INSTALL
• REFRIGERATION UNIT COMPRESSOR
• REMOVE
• INSTALL
• INSTALL (Cont)
• REFRIGERATION UNIT CONDENSER COIL, EVAPORATOR COIL AND COPPER TUBE
• REMOVE
• INSTALL
• Figure
• Figure
• CONTACTOR REMOVE/INSTALL
• Figure
• UNIT CONTROLLER REMOVE/INSTALL
• INSTALL
• REFRIGERATION UNIT DEHYDRATOR REMOVE/INSTALL
• INSTALL
• REFRIGERATION UNIT RECEIVER TANK
• INSTALL
• REFRIGERATION UNIT HIGH PRESSURE CUT-OUT SWITCH REPLACE
• INSTALL
• REFRIGERATION UNIT HOT GAS SOLENOID VALVE REMOVE/INSTALL, REPLACE
• REMOVE
• Solenoid Valve Body
• Solenoid Coil
• EVAPORATOR FAN REPLACE
• REPLACE
• LOW PRESSURE CUTOUT SWITCH REPLACE
• REPLACE
• DEFROST TERMINATION SWITCH (DTS) REMOVE/INSTALL
• REMOVE
• INSTALL
• Drain Pan
• ELECTRIC HEATING ELEMENT REMOVE/INSTALL
• Heating Element
• Heating Element
• Figure
• CONDENSATE DRAIN HEATER
• INSTALL
• REFRIGERATION UNIT EXPANSION VALVE ASSEMBLY
• INSTALL
• INSTALL (Cont)
• TORQUE LIMITS
• Chapter 7: Supporting Information For Advanced Design Refrigerator, 300 Cubic Feet
• OPERATOR' S, UNIT, AND DIRECT SUPPORT MAINTENANCE ADVANCED DESIGN REFRIGERATOR, 300 CUBIC FOOT (ADR-300)
• MAINTENANCE ALLOCATION CHART INTRODUCTION
• MAINTENANCE FUNCTIONS
• EXPLANATION OF COLUMNS IN THE MAC
• EXPLANATION OF COLUMNS IN THE TOOLS AND TEST EQUIPMENT REQUIREMENTS
• DVANCED DESIGN REFRIGERATOR, 300 CUBIC FOOT (ADR-300)
• Table 1. Maintenance Allocation Chart for the ADR-300.
• REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
• Source Code.
• Maintenance Code
• Recoverability Code
• EXPLANATION OF CROSS REFERENCE INDEX WORK PACKAGES FORMAT AND COLUMNS
• SPECIAL INFORMATION
• REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) ADVANCED DESIGN REFRIGERATOR, 300-CUBIC FOOT (ADR-300)
• Repair Parts List
• GROUP 01 INSULATED CONTAINER (IC)
• Figure 2. Insulated Container. Sheet 2 of 3
• Figure 2. Insulated Container. Sheet 3 of 3
• Repair Parts List
• GROUP 0101 ADR-300 SHELF ASSEMBLY
• Figure 3. ADR-300 Shelf Assembly. (Sheet 2 of 2 )
• Repair Parts List
• Figure 4. IC Electrical System Components.
• Repair Parts List
• Figure 5. ADR-300 RU Assembly.
• Repair Parts List
• Figure 6. Evaporator Section Components.
• Repair Parts List
• Figure 7. Condenser Section Components
• Repair Parts List
• Figure 8. ADR-300 Electrical Components
• Repair Parts List
• Figure 9. ADR-300 Control Box Components.
• Repair Parts List
• Figure 10. ADR-300 Electrical Enclosure Components
• Repair Parts List
• Figure 11. Transformer Components.
• Repair Parts List
• Blank Page
• Figure 12. ADR-300 Refrigerator Enclosure Components.
• Repair Parts List
• NATIONAL STOCK NUMBER (NSN) INDEX
• PART NUMBER INDEX
• PART NUMBER INDEX (cont)
• COMPONENTS OF END ITEM (COEI) LIST
• Table 1. Components of End Item.
• Table 2. Basic Issue Items List.
• EXPENDABLE AND DURABLE ITEMS LIST
• EXPENDABLE AND DURABLE ITEMS LIST (Cont)
• TOOL IDENTIFICATION LIST
• Table 1. Tool Identification List.
• MANDATORY REPLACEMENT PARTS LIST
• SUPPORT ITEMS
• GLOSSARY
• GLOSSARY (cont)
• GLOSSARY (cont)
• ALPHABETICAL INDEX
• ALPHABETICAL INDEX (cont)
• Figure 1. Wiring Diagram.
• Diagram Schematic
• Figure 2. Schematic Diagram.
• Figure 3. PC Board.
• These are the instructions for sending an electronic 2028
• The Metric System and Equivalents
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• TM-10-4110-262-13-P
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• By Order of the Secretaries of the Army and Air Force:
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