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TM5-4110-234-14
TO 40R7-5-7-1
(5) Place compressor in operation. After 2 to 4 hours of operation, check compressor oil for discoloration and/or
acidity. If oil shows signs of contamination, replace oil charge and filter-drier.
(6) Check oil daily for discoloration and acidity. If oil stays clean and acid-free, the system is clean. If oil shows
signs of contamination, change oil and filter-drier. If filter-drier is dirty or discolored, repeat this step until system is clean.
f.
Removal.
(1)
Pump the system down, turn the unit off and disconnect input power.
(2)
On Model F1000ORG-2 remove the drive belts (para 4-45).
(3)
Close (frontseat) the two compressor service valves.
(4)
On Model F10000R-6 tag and disconnect all wiring to the terminal box.
(5) Loosen the flare caps on the suction and discharge valve tee fittings to permit the refrigerant trapped in the
compressor to escape.
(6)
Remove the gage connections from the service valves.
(7)
Unbolt the two service valves from the compressor.
Avoid injury by using adequate equipment and personnel to remove compressor from
frame. The compressor for Model F10000R-6 weighs 233 pounds and the compressor
for Model F1000ORG-2 weighs 112 pounds.
(8)
Remove the four mounting bolts and pull the compressor from the frame.
g. Disassembly. Use figure 5-9 or 5-10 (whichever is applicable) as a guide. Disassemble the compressor only
to the extent necessary to reach and replace a defective part. See paragraphs 5-28 through 5-33 for specific instructions.
Prior to touching or otherwise handling any interior machined compressor parts,
thoroughly coat hands with compressor oil to neutralize acids contained on skin. Always
leave hands coated with oil when working with or handling compressor parts.
h. Reassembly. Use figure 5-9 or 5-10 as a guide. See paragraphs 5-28 through 5-33 for specific instructions.
See table 5-2 for torque values.
i.
Installation.
(1) Check to see that compressor contains an oil charge. See para 5-27a.
(2) Place the compressor in position in the unit. On Model F1000O RG-2 line up the compressor pulley with the
engine pulley and install belts. (See para 4-45.)
(3)
Install the four sets of mounting hardware.
(4) Connect the service valves to the compressor using new valve gaskets which have been soaked in
compressor oil.
5-29
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