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Page Title: Section V. TROUBLESHOOTING
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Section   V.   TROUBLESHOOTING 4-11.  General This  section  contains  troubleshooting  instructions for the isolation of causes of common troubles that may  occur  during  operation  and  also  contains  the possible  remedies  to  correct  the  trouble. 4-12.   Organizational   Troubleshooting   Chart a.  General.  Troubleshooting   procedures   for organizational maintenance personnel are listed in table   4-2.   The   first   column   shows   the   apparent trouble  or  symptom.  The  second  column  contains the  probable  cause.  The  third  column  lists  the corrective  action  to  be  taken.  Remedies  that  are beyond   the   scope   of   organizational   maintenance must  be  reported  to  direct  support  maintenance personnel.   Additional   procedures   are   listed   in paragraph  b  and  c  below. b.   Control   Circuit.   The  cause  for  a  system’s failure  to  operate  can  be  greatly  narrowed  if  the control which caused the failure can be isolated. It Malfunction 1. Air conditioner fails to operate. 2.  Insufficient  cooling. is the function of safety devices to open the circuit under   certain   conditions;   therefore,   additional checking may be required to determine whether the safety  device  is  open  because  it  is  defective  or  is performing   its   designed   function.   The   following steps  contain  instructions  for  checking  the  control circuit. (1)  Disconnect  power  from  air  conditioner. (2)  Test  the  continuity  across  each  control  in the affected circuit with a test lamp or ohmmeter if available   using   schematic   diagrams   as   a   guide. Check  wiring  diagrams  for  connections. (3)  Replace  defective  parts. c.  Safety  Devices.  When   testing   the   control circuit   and   other   equipment,   take   into   con- sideration the fact that open safety devices may not be defective. It may be normal for the device to be open  under  the  existing  conditions  or  it  may  in- dicate  trouble  elsewhere  in  the’  air  conditioner. Table  4-2.  Troubleshooting  Chart Probable Cause a.  Main  power  cable  disconnected. b. Main power receptacle connector defective. c.  Loose  electrical  connections. d.  Rotary  selector  switch  improperly adjusted  or  defective. e. Control     or     compresser     circuit breaker in OFF position or defective. f.  Defective  phase,  sensing  relay. g. Defective    control  circuit    trans- former. h.  Defective  control  circuit  rectifier. a. Mode selector switch improperly positioned. b. Insufficient refrigerant charge. c.  Condenser  coil  dirty. d.  Evaporator return air filter dirty. e.   Temperature selector switch set incorrectly  or  defective. f. Fresh air damper control set in- correctly or incorrectly adjusted. g.  Defective  compressor. h. Evaporator outlet louver bent or stuck in closed position. i. Evaporator fan motot worn or defective. j. Evaporator fan loose or defective. k. Evaporator fan motor thermal protector   defective. Corrective  Action a. Connect cable. b. Replace connector (para 4-33). c.  Tighten  connections. d. Turn selector switch to “COOL" or  “VENTILATE".   Replace  a defective switch (para 4-44 through  4-48). e. Reset circuit breaker(s) or replace (para 4-44 thru 4-48 or para 4-50 thru  4-54). f.  Replace  defective  phase  sensing relay  (para  4-50  thru  4-.54). g.  Replace  defective  transformer (para 4-56). h. Replace defective rectifier (para 4- 57). a. Set switch to “COOL". b. Report condition to direct support maintenance. c. Clean coil (para 4-23). d. Clean filter (para 4-17). e. Adjust setting or replace switch (para 4-44 thru 4-48). f.  Check  setting  of  Control.  Adjust fresh air damper control  (para 4- 27). g.  Report    condition     to general support maintenance. h. Repair or replace louver (para 4- 18). i.  Report     deficiency   to   direct support maintenance or replace motor (para 4-38 and 4-40). j. Tighten or replace fan. k. Replace thermal protector (para 4- 39). 4-3

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