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Page Title: CHAPTER 6 ELECTRICAL SYSTEM REPAIR INSTRUCTIONS
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TM 5-4120-287-15 CHAPTER 6 ELECTRICAL SYSTEM REPAIR INSTRUCTIONS Section I. REMOTE CONTROL BOX ASSEMBLY 6-1. General The remote control box assembly (figs. 2-2 and 6-1) consists of a 5-gang, 4-posrtion selector switch (air conditioning switch) and a 5000- ohm variable resistor (temperature control), as described in paragraph 2-8 a. 6-2. Removal a. Set master circuit breaker to OFF posi- tion. b. Remove remote control wiring harness plugs P102 and P103 from electrical tray re- mote control receptacle J102 and remote con- trol box assembly receptacle J103, respectively. c. Remove remote control box assembly from mounting site (para 338 a). 6-3. Testing Using a multimeter set to read 10,000-ohms resistance, test the remote control box as fol- lows: a. Temperature Control Variable Resistor. When testing the temperature Control Variable Resistor perform the following: (1) Turn temperature control knob to COOL position. (2) Connect multimeter test leads to re- mote control box receptacle J103 terminals B and H. (3) Slowly turn temperature control knob to warm position; observe that multim- eter indicating pointer moves smoothly from 0 to 5000-ohms reading. (4) If resistance range is not 0 thru 5000-ohms, or if pointer moves erratically through range, the temperature control varia- ble resistor (R3) is defective and must be replaced. 6-1 b. Air Conditioning Switch. When testing the air conditioning switch perform the following: (1) Turn temperature  control knob to COOL position. (2) With multimeter test leads con- nected to remote control box assembly recep- tacle J103 terminal sets listed in table 6-1., check air conditioning switch in WARM, OFF, VENT, and COOL positions for conditions listed in tablt 6-1. Table 6-1. Air Conditioning Switch rest Multimeter test Air conditioning switch net to leads at J103 terminal sets Warm Off Vent Cool A-E 0 0 0 0 A-F C 0 0 0 B-D C 0 0 C B-H V V V V C-J 0 0 0 C C-L C 0 0 0 D-H V 0 0 V D-K 0 0 C C 0-Multimeter indicates open circuit between terminal set C-Multimeter indicates continuity between terminal 9t V-Multimeter Indicates continuity between terminal sets when temperature control dial is in COOL position. and SOOG- ohms resistance when temperature control dial is In W ARM position. (3) If any one of the terminal sets tested in the four switch positions does not give a multimeter reading as indicated in table 6-1, the air conditioning switch (S2) is defective and must be replaced. 6-4. Remote Control Box Assembly Repair a. Disassembly.  Disassemble remote control box assembly in the numerical sequence as illustrated in figure 6-1.  Remove hardware only as required to replace defective part.

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