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TM5-4120-377-14
c. Connector replacement. (Refrigerant system discharge is not required.)
(1) Assuming that the power has been disconnected at
during access and testing, proceed as follows.
(2) Remove the retaining hardware from the connector
the solder connections.
(3)
(4)
(5)
gasket.
Tag and unsolder wires.
Using tags and wiring schematic (fig. 5-17), solder
Secure the connector to the compressor junction
the power source, and covers have been removed
Pull the connector out of the box to gain access to
wires to new connector. Remove the tags.
box with four screws, lock washers, nuts and a
d. Heater thermostat replacement. (Refrigerant system discharge is not required.)
(1) Check to see that the power has been disconnected at the power source and covers have been
removed during access and testing.
(2)
(3)
(4)
(5)
Tag and disconnect two thermostat leads.
Using pliers, bend retaining tabs back.
Remove thermostat.
Install new thermostat as follows:
(a) Insert thermostat and carefully bend retaining tabs back to secure thermostat.
(b) See tags on removed thermostat. Correct thermostat leads.
(c) If this completes the repair, install junction box cover.
e. Compressor replacement
(1) Check to see that the power has been disconnected at the power source, connectors (P4 and J4) were
disconnected and that covers have been removed during access and test, proceed as follows.
NOTE
The compressor is mounted to the cabinet base by four bolts that are inserted from the
underside of the base. In order to remove the compressor, it is necessary that the entire air
conditioner be raised and placed on blocks of sufficient height to allow for removal of
these bolts from below the base.
DO NOT LIFT without holding unit in upright position. Otherwise unit will fall over.
(2) Attach an overhead hoist to the lifting handle on each side of the cabinet, using a sling and spreader
bar.
(3) Raise the cabinet and place it on blocks at least four inches high. Be sure the blocks do not obstruct
the holes in the base through which the compressor mounting shoulder screws must be removed.
5-38
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