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Page Title: LEAK TESTING THE REFRIGERANT SYSTEM CONT.
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TM5-4120-387-14 (b) Connect the hoses from a charging manifold to the service valves. NOTE If it is possible that the problem may not be a leak and that you may not have to replace a refrigeration system component, refrigerant -22 may be substituted for the nitrogen in the following  test. If nitrogen is used, you will have to discharge,  evacuate,   and recharge the system after this test is  completed. (c) Connect a nitrogen pressure regulator and nitrogen bottle to the center hose connection of the charging manifold. (d) Open the unit service valves and the charging manifold valves. Open the nitrogen tank valve and pressurize the system to 350 psi (24.7 kg/cm2). (f) Perform leak tests. (g) If  a  leak  if  found,    discharge and purge the system and repair leak. See specific instructions for components to be removed. (h) If a leak was not found and refrigerant -22 was used to pressurize the  system,  see  charging  instructions. (See para 5-11.) (2) To pressurize a system that has been discharged and purged for leak testing with an electronic detector: (a) Remove the hose connection protective caps from the high and low pressure service valves. (b) Connect the hoses from a charging manifold to the service valves. (c) Connect a drum of refrigerant -22 to the center hose connection of the charging manifold. Connect the refrigerant -22 drum so that only gas will be used for pressurization. (d) Open both unit service valves and the charging manifold valves. (e) Open the refrigerant drum valve slightly and adjust as necessary to prevent formation of frost,   and allow system pressure to build up until the gages read 40-50 psi (2.8 - 3.5 kg/cm2). (f) Close the charging manifold valves and the refrigerant drum valve. (g) Remove the refrigerant -22 drum from the center hose connection. 5-14

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