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TM 55-8145-221-14&P
0021 00-1
Change 1
GENERATOR SET REPLACEMENT
0021 00
THIS WORK PACKAGE COVERS:
Removal, Disassembly, Assembly and Installation
INITIAL SET-UP:
Maintenance Level
Unit
Tools:
Material/Parts:
General Mechanics Tool Kit (Section III, Item 1, WP 0048 00)
Lock Washers (Item 31, WP 0081 00)
Sling (Section III, Item 9, WP 0048 00)
Forklift (Section III, Item 15, WP 0048 00)
Equipment Condition:
Portable Drill (Section III, Item 2, WP 0048 00)
Refrigeration Unit shut down (WP 0006 00)
Drill Bit Set (Section III, Item 2, WP 0048 00)
Generator Set shut down (WP 0006 00)
Personnel Required:
Three (including forklift operator)
REMOVAL.
1. Remove two generator locking bolts (1, Figure 1) from the generator set (2).
2. Using two personnel, release retention latches (3) simultaneously and pull both sides on the generator lifting rings (4)
until generator set (2) slides out and retention latches lock.
3. Disconnect auxiliary fuel supply hose (5) from fitting (6) and elbow (7).
4. Drain any fuel in hose (5) into a suitable container.
5. Open storage door (8) and remove dust cap (9) from storage compartment. Store hose (5) in storage compartment, close
door (8).
6. Install dust cap (9) on elbow (7) and dust cap (10) on fitting (6).
7. Tag and disconnect power cable (11) as follows:
a. Open terminal back door (12).
b. Remove fastener tool (13).
c. Raise retention clips (14) from each terminal.
d. Using fastener tool (13), loosen terminal nuts (15) on each terminal.
e. Remove wires terminals including ground wire.
f.
Replace fastener tool (13).
8. Loosen weather boot (16) and remove power cable (11) from generator set (2). Close terminal door (12).
9. Remove four nuts (17), lock washers (18), bolts (19) and eight flat washers (20). Discard lock washers.
10. Using forklift, remove generator set (2) from slick rails (21).
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