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TM 55-8145-221-14&P
0034 00-6
REAR DOOR, RIGHT – Continued
0034 00
ASSEMBLY.
1.
Apply a bead of sealant (Item 3, WP 0078 00) around holes on door panel (1, Figure 2) inside surface.
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WARNING
Door is heavy/difficult to handle; use two personnel when positioning door.
2.
Using a sling (Section III, Item 9, WP 0048 00) and hoist (Section III, Item 14, WP 0048 00), align door panel (1) with
hinges (2).
3.
Using torx bit (Section III, Item 6, WP 0048 00) and socket (Section III, Item 7, WP 0048 00), install four hinges (2),
twenty camtainer bolts (3) (Item 6, WP 0081 00) and camtainer nuts (4) (Item 9, WP 0081 00) on door panel (1).
NOTE
Both brace levers attach the same way
4.
Install brace levers as follows:
a.
Apply a bead of sealant (Item 3, WP 0078 00) around holes in door panel (1) prior to installing hardware.
b.
Position brace lever (5) on door panel (1).
c.
Using torx bit and socket, install eight camtainer bolts (6) (Item 6, WP 0081 00), camtainer nuts (7) (Item 9, WP
0081 00) and chain (8) to secure top and bottom plates (9) to door panel (1).
d.
Position two Guides (10) on door panel (1) and using torx bit and socket, install four camtainer bolts (6) (Item
6, WP 0081 00) and camtainer nuts (7) (Item 9, WP 0081 00).
e.
Position latch (11) on door panel (1) and using torx bit and socket, install four camtainer bolts (12) (Item 3, WP
0081 00) and camtainer nuts (13) (Item 9, WP 0081 00).
f.
Install bolt (14), two flat washers (15) and self-locking nut (16) in the top mounting hole in latch (11).
g.
Follow above steps a. through f. to install remaining brace lever (5).
5.
Install plate (17) with four rivets (18) (Item 22, WP 0081 00).
6.
Apply a bead of sealant (Item 3, WP 0078 00) along edges of insulation retainer frames (19, 20, 21 and 22) making
contact with door panel (1). Install retainers on door panel; secure with 51 screws (23).
7.
Install door seal (24) in insulation retainers (19, 20, 21 and 22) with seam of seal over edge of retainer.
8.
Install two retaining strips (25) with 42 rivets (26) (Item 22, WP 0081 00).
9.
Install two retaining clips (27) with 24 rivets (26) (Item 22, WP 0081 00).
NOTE
If only a small area of insulation was removed, insulation maybe repaired by cutting,
fitting and then gluing a block of insulation into the repaired area. Do not replace entire
sheet of insulation unless damaged.
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