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TM 55-8145-221-14&P
0035 00-1
REAR DOOR, LEFT
0035 00
THIS WORK PACKAGE COVERS:
Disassembly, Cleaning, Inspection, Repair, and Assembly
INITIAL SET-UP:
Maintenance Level
Unit
Material/Parts:
Adhesive, Contact (Item 2, WP 0078 00)
Tools:
Rivet, Pop (Item 22, WP 0081 00)
General Mechanics Tool Kit (Section III, Item 1, WP 0048 00)
Rivet, Blind (Item 14, WP 0081 00)
Portable Drill (Section III, Item 2, WP 0048 00)
Camtainer Nut (Item 9, WP 0081 00)
Sling (Section III, Item 9, WP 0048 00)
Camtainer Bolt (Item 3, WP 0081 00)
Hoist (Section III, Item 14, WP 0048 00)
Camtainer Bolt (Item 5, WP 0081 00)
Drill Bit Set (Section III, Item 2, WP 0048 00)
Solvent, Dry Cleaning (Item 11, WP 0032 00)
Rivet Tool (Section III, Item 10, WP 0048 00)
Foam, Urethane (Item 9, WP 0078 00)
Torx Bit (Section III, Item 6, WP 0048 00)
Detergent (Item 6, WP 0078 00)
Torx Socket (Section III, Item 7, WP 0048 00)
Wiping rag (Item 18, WP 0078 00)
Adhesive, Silastic, Sealant (Item 3, WP 0078 00)
Adhesive Tape (Item 16, WP 0078 00)
Equipment Condition:
Personnel Required:
Generator Set shut down (WP 0006 00)
Three
Refrigeration Unit shut down (WP 0006 00)
NOTE
Disassemble rear doors only to the extent required to replace defective components.
DISASSEMBLY.
1.
Drill out 41 rivets (1, Figure 1) and 21 rivets (2).
2.
Carefully remove back sheet (3) from door panel (4) and insulation (5).
NOTE
Only insulation directly over brace levers and hinge mounting hardware needs to be
removed. Do not remove entire sheet of insulation.
3.
Cut out and remove insulation (5) from mounting hardware, securing brace levers (6) and hinge (7) to door panel (4).
4.
Drill out twenty rivets (8) and remove two retaining strips (9).
5.
Drill out 21 rivets (8) and remove retaining strip (10).
6.
Drill out four rivets (8) and remove two retainers (11).
7.
Remove door seal (12).
8.
Remove 34 screws (13) and insulation retainer frames (14, 15 and 16).
9.
Remove sixteen screws (13) and center frame (17).
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