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TM 55-8145-221-14&P
0041 00-1
REAR DOOR REPAIR / REPLACEMENT
0041 00
THIS WORK PACKAGE COVERS:
Removal and Installation
INITIAL SET-UP:
Maintenance Level:
Direct Support
Tools:
References:
General Mechanics Tool Kit (Section III, Item 1, WP 0048 00)
TM 9-213
Welding Shop (Section III, Item 3, WP 0048 00)
TM 9-237
Sling (Section III, Item 9, WP 0048 00)
Hoist (Section III, Item 14, WP 0048 00)
Material/Parts:
Equipment Condition:
Hinge Pin (Item 10, WP 0081 00)
Generator Set shut down (WP 0006 00)
Hinge Bearing (Item 2, WP 0081 00)
Refrigeration Unit shut down (WP 0006 00)
Hinge Washer (Item 25, WP 0081 00)
Personnel Required:
Three
NOTE
Replacement of right rear door is shown. Replacement of left rear door is similar.
REMOVAL.
1.
Open right rear door (1) and then left rear door (2) on container (3).
2.
Using cutting torch or grinder, remove weld, securing hinge pin (4) to hinge brackets (5 and 6). Repeat for three other
hinges.
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WARNING
Door is heavy/difficult to handle (approximate weight is 400 lbs.). Use appropriate hoist
and sling when removing.
3.
While supporting rear door (1) with hoist, drive out hinge pins (4) from four door hinges (7). Discard hinge pins.
4.
Remove rear door (1) from hinge brackets (5 and 6).
5.
Remove two hinge washers (8) and bearings (9) from door hinges (7). Discard hinge washers and bearings.
INSTALLATION.
1.
Install new bearings (9) (Item 2, WP 0081 00) in door hinges (7).
__________
WARNING
Door is heavy/difficult to handle (approximate weight is 400 lbs.). Use appropriate hoist
and sling when removing.
2.
Hoist rear door (1) into position on hinge brackets (5 and 6).
3.
Position hinge washers (8) (Item 25, WP 0081 00) between hinge bearings (9) and hinge brackets (5 and 6) as shown.
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