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TM 55-8145-221-14&P
0042 00-4
ROOF PANEL REPLACEMENT – Continued
0042 00
INSTALLATION.
1.
Peel backing from sealant tape (1, Figure 2) (Item 15, WP 0078 00) and apply along container frame (2) where roof
panel (3) mates with frame.
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WARNING
Roof panel is heavy/difficult to handle (approximate weight is 450 lbs.). Use appropriate
hoist and sling to remove roof panel.
2.
Using hoist (Section III, Item 14, WP 0048 00) and sling (Section III, Item 9, WP 0048 00), position replacement roof
panel (3) on container frame (2).
3.
Center roof panel (3) on container frame (2).
NOTE
•
Replacement roof panel is supplied without holes for mounting hardware. Panel
must be drilled during installation.
•
To aid alignment of roof panel mounting holes with container frame, install one
fastener in each side of roof panel before drilling remaining mounting holes.
4.
Drill one 13/32 - inch hole through each side of the roof panel (3). Use existing holes in container frame (2) as a
template.
CAUTION
To prevent water leaks, camtainer bolts must be installed so that bolt head is on
outside of container.
5.
Using torx bit (Section III, Item 6, WP 0048 00) and socket (Section III, Item 7, WP 0048 00, install four camtainer bolts
(4) (Item 4, WP 0081 00) and camtainer nuts (5) (Item 9, WP 0081 00), one in each side.
6.
Using container frame (2) as a template, drill remaining mounting holes up through roof panel (3).
7.
Install 134 camtainer bolts (4) (Item 4, WP 0081 00) and camtainer nuts (5) (Item 9, WP 0081 00).
8.
Apply a thin coat of primer (Item 22, WP 0078 00) around top perimeter. Allow to dry, 60-90 minutes.
9.
Install filler rope (6) (Item 7, WP 0078 00) along all four sides of roof panel (3). Make sure rope is pushed in tight
against panel edges.
10. Apply sealant (Item 13, WP 0078 00) over filler rope (6) so that gap between roof panel (3) edge and top surface of
container frame (2) is filled flush.
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