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TM 55-8145-221-14&P
0042 00-6
ROOF PANEL REPLACEMENT – Continued
0042 00
INSTALLATION – Continued.
NOTE
Sealant (Item 3, WP 0078 00) is to be applied to each angle plate before installation.
Angle plates are positioned as marked during removal.
11. Position angle plate (7) against front panel (8), install two pop rivets (9) (Item 23, WP 0081 00) and thirteen liner rivets
(10) (Item 12, WP 0081 00) in bottom holes of angle plate. Do not install rivets in holes 3 and 4 from the right side of
angle plate.
12. Position angle plate (11) against right side of panel (12); install pop rivet (9) (Item 23, WP 0081 00) and seventeen liner
rivets (10) (Item 12, WP 0081 00) in bottom holes of angle plate. Repeat step for installing angle plate (13) on left side
of panel (12).
13. Position roof angle plate (14) against roof (3) and doorjamb (15) and install fourteen screws (16) into plate and jamb.
14. Drill one .197 diameter hole in each corner [use angle plate (14) as a template] and install two pop rivets (9) (Item 23,
WP 0081 00).
15. Position angle plates (17 and 18) against side panels (12) and roof panel (3) as marked during removal, and install 32
rivets (10) (Item 12, WP 0081 00) in bottom holes of angle plates.
16. Using portable drill and No. 9 drill bit, drill holes into roof panel (3) using top holes in angle plates (7, 11, 13, 14, 17 and
18) as a template.
17. Using rivet tool (Item 10, WP 0048 00), install rivets (10) (Item 12, WP 0081 00) in top holes of six angle plates (7, 11,
13, 17 and 18).
18. Install fourteen screws (19) in top holes of angle plate (14).
19. Remove button plugs (20) from angle plates (7, 11, 13, 17 and 18) and fill voids with urethane foam (Item 8, WP 0078
00). Install button plugs; seal around each plug with sealant (Item 3, WP 0078 00).
20. Apply a bead of sealant (Item 3, WP 0078 00) along edges and seams of angle plates (7, 11, 13, 14, 17 and 18).
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