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Page Title: a. Inspection
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TM 9-4120-389-14 a. Inspection WARNING All  refrigerant  -22  must  be  discharged  from  system  before  attempting  to  remove liquid quench expansion valve. (1) Inspect  for  evidence  of  leaks,  kinked,  or  otherwise  damaged  capillary  line,  and  loose  or missing mounting hardware. (2) Check thermal bulb to see that it is securely sealed on clamps. (3) If a leak is suspected or indicated, test per para.  5-6. b. Test (1) Perform a refrigerant pressure check on unit in accordance with paragraph 5-9.  Leave gages or service manifold attached. (2) Unwrap insulation tubing from compressor suction line so that sensing bulb and an adjacent section of the suction line is exposed. (3)  Attach  an  accurate  thermometer  to  an  exposed  surface  of  the  suction  line  adjacent  to  the sensing bulb; use a small gob of thermal mastic (Item 17 Appendix E) to improve conductivity. (4) Check that gage connection to low (suction) side is open.  Note pressure indicated on gage and temperature indicated on thermometer. (5)  Set  the  Temperature  control  thermostat  knob  to  full  WARMER  (clockwise).    Start  the  air conditioner  in  COOL  mode.    Note  that  suction  pressure  drops  to  58  ±   2  psig  (4.0  ±  0.2  kg/cm2).    Allow compressor to run for at least 20 minutes.  If pressure is not within above limits, test operation hot gas bypass valve (para.  5-18) before proceeding with quench valve test. NOTE Except in a very hot climate, with room temperature above 90 deg.  F (32.2 deg. C), the refrigeration system will be in a bypass cycle with a maximum volume of hot discharge vapor being recirculated back to suction side of compressor through pressure regulator valve and quench valve. (6) Observe that temperature indicated remains stable for a minimum of two minutes, then find saturation temperature for pressure indicated on gage, using table 5-1.  For example: The saturation temperature for a refrigerant pressure of 69 psig (4.85 kg/cm2) is 40.deg.  F (4.4 deg.  C). 5-42

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