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TM9 4120-423-14&P
1
Using screwdriver, remove thirty-six screws.
2
Carefully lift the top cover from the air conditioner.
REPAIR OR REPLACEMENT
NOTE
Prior to removal of old gasket material or insulation, cut the new replacement material to
size using the old item as a sample.
1
Remove as much old gasket or insulation material as possible by pulling or scraping it away
from the metal surface.
WARNING
Dry Cleaning Solvent is flammable, and its vapors can be explosive. Repeated or
prolonged skin contact or inhalation of vapors can be toxic. Use a well-ventilated area,
and keep away from sparks or flame. Use goggles, gloves, and apron when appropriate.
2
Soften and remove old adhesive and gasket residue, using dry cleaning solvent and a stiff brush.
3
To replace danger plate, use a drill bit slightly smaller than the diameter of the rivet being
removed.
4
Drill the rivets out and remove the old plate.
5
Align holes in replacement part and cover and install new rivets.
6
Minor dents and bent edges can be straightened using common sheet metal repair procedures.
Panels that are badly dented, bent, or punctured should be replaced.
7
Should touch up or refinishing be necessary, see WP0016.
8
Use only approved replacement material as specified in Chapter 8.
9
EMI gasket material specified for this unit is supplied with adhesive backing.
10
Cut gasket to size. Be sure that EMI gasket corners are mitered so that good continuous edge
contact is made.
11
Be sure that surface to which gasket is to be applied is clean and free of paint and old adhesive
material.
12
Remove backing material from adhesive side and immediately press gasket in place. Be sure
that good edge-to-edge contact is made on the EMI gaskets.
0026 00-3
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