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TM 55-8145-221-14&P
0036 00-2
INSULATED PANEL REPAIR – Continued
0036 00
REPAIR – Continued.
4.
To aid repair, outline damaged area in a square, circle, or rectangle so that replacement plywood (6) and insulation (5)
can be easily measured and fitted into place.
5.
Using a hole saw, cut damaged area from insulated panel (1). Angle saw blade so that edges of cut are beveled into the
damaged area, as shown.
6.
Cut and remove damaged insulation (5) from insulated panel (1).
7.
If required, cut and remove damaged rib section (7) from insulated panel (1).
8.
Replace damaged rib section (7) with the same size and type of material (3/4 inch thick plywood). Cut rib material to
length and glue in place using glass cloth and resin (see instructions in repair kit).
9.
Cut and fit replacement insulation (5) into damaged area of panel (1).
10. Cut replacement plywood (6) to fit into damaged area of panel (1). Angle saw blade so that plywood edges are beveled
to match repair area of panel.
11. Glue replacement plywood (6) in place with three layers of glass cloth (8) and resin (see instructions in repair kit).
Repair surfaces must overlap undamaged glass cloth (2).
12. Paint repaired areas. Refer to (9) TM 9-213 and (10) TM 43-0139.
1
7
4
5
3
6
8
2
REPAIRED AREA
CROSS SECTION
DAMAGED AREA
CROSS SECTION
END OF WORK PACKAGE.
Insulated Panel
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