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(9) Test system for leaks (para 5-8a).
the access cover at the back of the unit. Remove the
(10) If no leaks are detected, disconnect the
access cover.
p r e s s u r e testing hookup. Connect a suitable hose to
(2)  Refer  to  figure  5-1  and  make  up  a
the discharge line service valve to allow test gases to
charging hookup as shown.
escape.
(3) Remove cap from suction line service
(11) Remove cap from discharge line service
valve and connect the charging hookup to the
v a l v e . Attach a suitable vacuum pump to discharge
service valve.
l i n e service valve and a manometer to suction line
(4) Open shutoff valve to full open.
s e r v i c e valve. With the service valves open, operate
NOTE
vacuum pump until manometer indicates 2.5 mm
Refrigerant drum must be in upright position to allow
(millimeters).
only gaseous refrigerant to enter system.
(12) Close valve at vacuum pump and stop
refrigerant,  u n t i l s y s t e m p r e s s u r e
(5)
Add
pump. Allow unit to stand under vacuum for one
g a g e reads 50 PSIG (Pounds per square inch gage)
hour. If no noticeable rise in pressure occurs, the
minimum. Close the drum shutoff valve.
system  is
ready  for  charging.  Disconnect
(6) Disconnect charging hookup and connect
manometer from suction line service valve and
t h e pressure testing hookup (fig. 5-2) to the suction
connect the refrigerant charging hookup to this
line service valve.
valve. Operate vacuum pump for another thirty
(7) Open the shutoff valve to full open.
(30) minutes. Close vacuum pump valve and stop
(8)  Add  nitrogen  and  adjust  pressure
pump.
regulator
until
drum
pressure
gage
reads
150
PSIG. Close the drum shutoff valve.
Figure 5-1. Refrigerant charging hook up.

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