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TM5-4120-384-14
LEAK TESTING.
5-14.
Nitrogen cylinder (item
8, Appendix E)
Supplies:
Refrigerant-22 (item 4,
The entire refrigeration system should be thoroughly leak tested
after repair or replacement of any component, before it is
Leak testing is also the method for
recharqed with Refrigerant-22.
troubleshooting when-a system has lost all or part of its
refrigerant charge through an undetermined cause.
Disassembly.
a.
NOTE
The following steps cover all the disassembly actions
necessary to prepare a system for complete leak
If the air conditioner has been partially
testing.
disassembled for repair, most of these actions will
already have been accomplished.
(1)
Disconnect
power
at
power
source.
(2)
Remove
top
covers.
(See
(See
(3)
Remove
supply
air
louver.
(4)
Remove
mist
eliminator.
(See
T e s t i n g Method.
There are
two
acceptable
methods
for l e a k
b.
testing the refrigeration system.
(1) Refrigerant Gas Leak Detector. If an electronic
refrigerant gas leak detector is available it should be used i n
accordance with the procedures contained in TM 9-4940-435-14/, "Leak
Detector, Refrigerant Gas".
NOTE
The electronic refrigerant gas tester is highly
sensitive to the presence of a small quantity of gas
in the air, and due to this fact it is quite
However,
effective in the detection of small leaks.
due to the rapid dispersion of refrigerant gas into
the surrounding air, difficulty may be encountered in
The detector must be used
pinpointing large leaks.
in a well ventilated but draft-free area.
(2) Soap Solutions.
In this method, a strong solution of a
liquid detergent and water is brushed onto all points of possible
leakage while closely observing for the formation of bubbles.
5-30
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