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TM5-4120-384-14
LEAK TESTING.
5-14.
Nitrogen  cylinder  (item
Supplies:
Refrigerant-22  (item  4,
The  entire  refrigeration  system  should  be  thoroughly  leak  tested
after  repair  or  replacement  of  any  component,  before  it  is
Leak  testing  is  also  the  method  for
recharqed  with  Refrigerant-22.
troubleshooting  when-a  system  has  lost  all  or  part  of  its
refrigerant  charge  through  an  undetermined  cause.
Disassembly.
a.
NOTE
The  following  steps  cover  all  the  disassembly  actions
necessary  to  prepare  a  system  for  complete  leak
If  the  air  conditioner  has  been  partially
testing.
disassembled  for  repair, most  of  these  actions  will
already  have  been  accomplished.
(1)
Disconnect
power
at
power
source.
(2)
Remove
top
covers.
(See
(See
(3)
Remove
supply
air
louver.
(4)
Remove
mist
eliminator.
(See
T e s t i n g  Method.
There  are
two
acceptable
methods
for l e a k
b.
testing  the  refrigeration  system.
(1)  Refrigerant  Gas  Leak  Detector.  If  an  electronic
refrigerant  gas  leak  detector  is  available  it  should  be  used  i n
accordance  with  the  procedures  contained  in  TM  9-4940-435-14/,  "Leak
Detector,  Refrigerant  Gas".
NOTE
The  electronic  refrigerant  gas  tester  is  highly
sensitive  to  the  presence  of  a  small  quantity  of  gas
in  the  air,  and  due  to  this  fact  it  is  quite
However,
effective  in  the  detection  of  small  leaks.
due  to  the  rapid  dispersion  of  refrigerant  gas  into
the  surrounding  air,  difficulty  may  be  encountered  in
The  detector  must  be  used
pinpointing  large  leaks.
in  a  well  ventilated  but  draft-free  area.
(2)  Soap  Solutions.
In  this  method,  a  strong  solution  of  a
liquid  detergent  and  water  is  brushed  onto  all  points  of  possible
leakage  while  closely  observing  for  the  formation  of  bubbles.
5-30

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