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TM 9-4120-425-14&P
AIR CONDITIONER, COMPACT, HORIZONTAL,
THEORY OF OPERATION
TECHNICAL PRINCIPALS OF OPERATION
Refrigeration Cycle Cooling (Refer to Schematic)
The refrigeration system removes heat from a given area. The refrigeration cycle is as follows:
1.
The compressor (1) takes cold, low pressure refrigerant gas and compresses it to a high temperature, high pressure
gas. The gas flows through the copper tubing to the condenser coil (3) and receiver (12).
2.
The condenser fan draws outside ambient air over and through the condenser coil (3). The high temperature, high
pressure gas from the compressor (1) is cooled by the flow of air and is changed into a high pressure liquid.
3.
The sight glass moisture indicator (7) indicates the presence of moisture and quantity of refrigerant in the system.
4.
The filter-drier (6) removes any moisture (water vapor) or dirt that may be carried by the liquid refrigerant.
5.
The expansion valve (4) senses the temperature and pressure of the refrigerant as it leaves the evaporator coi1. By
use of the remote bulb and "external equalizer line" the valve constantly adjusts the flow of liquid refrigerant to the
evaporator coil (2).
6.
As the high pressure liquid refrigerant leaves the expansion valve (4) and refrigerant distributor (5), it enters the
evaporator coil (2) and "flashes" to a gas. This is due to the low pressure created in the evaporator by the
compressor (1). The evaporator blower circulates the warm air, from the conditioned space, over and through the
evaporator coil (2). Liquid refrigerant absorbs heat as it changes from a liquid to a gas. As the air flow from the
conditioned space comes in contact with the evaporator coil (2) the air is cooled. If the air is cooled below it's "dew
point" moisture will condense on the evaporator coil (2) and be carried to the condensate drain. Thus providing both
cooling and dehumidification.
7.
The low pressure refrigerant gas is then drawn back through the accumulator (19) to the compressor (1) and the
cycle is repeated.
When the MODE SELECTOR switch is set for HEAT, six (6) heating elements located behind the evaporator coil are
energized. These elements are protected from overheating by a thermal cutout switch.
Refrigeration Cycle Non-Cooling
In the "COOL" mode when the thermostat control senses return air to the unit below the thermostat set point the
compressor and fans remain operating but the refrigeration cycle is altered to produce no net cooling to the controlled
space. The refrigerant cycle is then as follows:
1.
The high temperature-high pressure gas from the compressor (1) flows partly to the condenser and partly to the hot
gas bypass valve (11).
2.
The condenser fan draws outside ambient air over and through the condenser coil (3). The high temperature, high
pressure gas from the compressor (1) is cooled by the flow of air and is changed into a high pressure liquid.
3.
The hot gas bypass valve (11) regulates the flow of high temperature-high pressure gas to the evaporator (2) through
the side inlet of the distributor (5) to maintain a prescribed evaporator pressure (approximately 50-55 psig).
4.
The liquid line solenoid valve (16) having been de-energized by the thermostat control is closed diverting the flow
of high pressure liquid from the condenser (3) through the desuperheater capillary tube (17).
0003-00-1

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