TM-9-4120-425-14-P Air Conditioner Horizontal Compact 36 000 BTUH 208 Volt Three Phase 50/60 Hertz Manual

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TM-9-4120-425-14-P

TECHNICAL MANUAL
WARNING SUMMARY
WARNING SUMMARY - Continued
Operator s, Unit, And Direct Support Maintenance Manual
By Order of the Secretary of the Army:
LIST OF EFFECTIVE PAGES
LIST OF EFFECTIVE PAGES - Continued
TABLE OF CONTENTS
TABLE OF CONTENTS - Continued
TABLE OF CONTENTS - Continued
TABLE OF CONTENTS - Continued
Chapter 1: INTRODUCTION INFORMATION WITH THEORY OF OPERATION
AIR CONDITIONER, COMPACT, HORIZONTAL, GENERAL INFORMATION
DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE
Long Term Storage
Shipping Container
AIR CONDITIONER, COMPACT, HORIZONTAL, DESCRIPTION AND DATA
EQUIPMENT CHARACTERISTICS, CAPABILITIES AND FEATURES
LOCATION AND CONTENTS OF IDENTIFICATION PLATES
LOCATION AND CONTENTS OF IDENTIFICATION PLATES (Cont)
LOCATION AND CONTENTS OF IDENTIFICATION PLATES (Cont)
LOCATION AND CONTENTS OF IDENTIFICATION PLATES (Cont)
LOCATION AND CONTENTS OF IDENTIFICATION PLATES (Cont)
LOCATION AND CONTENTS OF IDENTIFICATION PLATES (Cont)
LOCATION AND CONTENTS OF IDENTIFICATION PLATES (Cont)
LOCATION AND CONTENTS OF IDENTIFICATION PLATES (Cont)
LOCATION AND CONTENTS OF IDENTIFICATION PLATES (Cont)
LOCATION AND CONTENTS OF IDENTIFICATION PLATES (Cont)
LOCATION AND CONTENTS OF IDENTIFICATION PLATES (Cont)
EQUIPMENT DATA
TECHNICAL PRINCIPALS OF OPERATION
TECHNICAL PRINCIPALS OF OPERATION - Continued
REFRIGERANT SCHEMATIC
SUPPORTING DATA FOR REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
Chapter 2: OPERATOR INSTRUCTIONS
DESCRIPTION AND USE OF CONTROLS AND INDICATORS
OPERATOR'S CONTROLS
OPERATION UNDER USUAL CONDITIONS
STARTING AND OPERATING INSTRUCTIONS FOR COOLING
Cooling Operation
STARTING AND OPERATING INSTRUCTIONS FOR HEATING
Stopping The Air Conditioner
Table 1. Operator Control Settings
OPERATION UNDER UNUSUAL CONDITIONS
OPERATION IN EXTREME COLD
OPERATION IN DUSTY OR SANDY AREAS
Chapter 3: OPERATOR TROUBLESHOOTING PROCEDURES
OPERATOR TROUBLESHOOTING INTRODUCTION
GENERAL INFORMATION
MALFUNCTION/SYMPTOM
Evaporator/Condenser Fan Motor Fails to Operate
OPERATOR TROUBLESHOOTING PROCEDURES
Table 1. Troubleshooting Procedures
Chapter 4: OPERATOR MAINTENANCE INSTRUCTIONS
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 1. Operator Preventive Maintenance Checks and Services (PMCS)
Table 1. Operator Preventive Maintenance Checks and Services (PMCS) - Continued
Table 1. Operator Preventive Maintenance Checks and Services (PMCS) - Continued
OPERATOR MAINTENANCE INSTRUCTIONS
Screens and Guards
Ventilation Damper Control
Chapetr 5: UNIT TROUBLESHOOTING
UNIT TROUBLESHOOTING INTRODUCTION
UNIT TROUBLESHOOTING
UNIT TROUBLESHOOTING - Continued
Table 1. Unit Troubleshooting Procedures
Table 1. Unit Troubleshooting Procedures - Continued
Table 1. Unit Troubleshooting Procedures - Continued
Table 1. Unit Troubleshooting Procedures - Continued
Chapter 6: UNIT MAINTENANCE INSTRUCTIONS
UNIT MAINTENANCE SERVICE UPON RECEIPT
UNPACKING
Table 1. Service Upon Receipt Checklist
CHECKING UNPACKED EQUIPMENT
Grounding
Installation Dimensions
Installation Dimensions (Cont)
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 1. Unit Preventive Maintenance Checks and Services (PMCS)
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) - Continued
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) - Continued
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) - Continued
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) - Continued
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) - Continued
UNIT MAINTENANCE MECHANICAL REPAIRS AND ELECTRICAL REPAIRS
Testing and Inspecting The Electrical System
CANVAS COVER SERVICES
REPAIR
PANELS UNIT MAINTENANCE
REPAIR
REPAIR - Continued
EVAPORATOR LOUVERS UNIT MAINTENANCE
INSPECTION
CONDENSER AIR DISCHARGE LOUVER UNIT MAINTENANCE
Figure 1
REPAIR
Figure 2
VENTILATION GUARD AND VENTILATION AIR FILTER UNIT MAINTENANCE
Figure
EVAPORATOR AIR INTAKE FILTER UNIT MAINTENANCE
CLEANING
CONDENSER COIL GUARD UNIT MAINTENANCE
INSTALLATION
INFORMATION PLATES UNIT MAINTENANCE
REMOVAL
Figure
MIST ELIMINATOR UNIT MAINTENANCE
CLEANING
HEATER CUTOUT SWITCHES UNIT MAINTENANCE
High and Low Voltage Heater Cutout Switches S3 and S6
INSTALLATION
HEATER SUBASSEMBLY UNIT MAINTENANCE
INSPECTION
INSTALLATION
Figure
CONDENSATE DRAIN ASSEMBLY UNIT MAINTENANCE
INSTALLATION
INSTALLATION (Cont)
EVAPORATOR FAN MOTOR UNIT MAINTENANCE
CONDENSER FAN MOTOR UNIT MAINTENANCE
LOUVER ACTUATOR CABLES UNIT MAINTENANCE
INSTALLATION
ADJUSTMENT
Figure
CIRCUIT BREAKER UNIT MAINTENANCE
REMOVAL
Wiring and Connectors
Circuit Breaker
Figure
REMOTE CONTROL MODULE UNIT MAINTENANCE
REMOVAL
TEST
TEST Continued
REPAIR
INSTALLATION
Figure 3. Remote Control Module Exploded View
JUNCTION BOX ASSEMBLY UNIT MAINTENANCE
REMOVAL AND INSPECTION
Junction Box
TEST
Compressor Time Delay Device (TD) (24)
Junction Box
Figure 2
Figure 3
TRANSFORMER UNIT MAINTENANCE
REMOVAL
INSTALLATION
TERMINAL BOARDS TB1 AND TB5 UNIT MAINTENANCE
REMOVAL
Figure
UNIT WIRING UNIT MAINTENANCE
REMOVAL
COIL (SOLENOID VALVE)
Figure
EVAPORATOR COIL UNIT SERVICE
INSPECTION
CONDENSER COIL UNIT SERVICE
CLEANING
HOUSING UNIT SERVICE
MAIN POWER INPUT CONNECTOR (J2) and ALTERNATE POWER INPUT CONNECTOR (J1) UNIT MAINTENANCE
INSPECTION
REPAIR
INSTALLATION HARDWARE UNIT MAINTENANCE
INSTALLATION
CHAPTER 7: DIRECR SUPPORT TROUBLESHOOTING PROCEDURES
DIRECT SUPPORT TROUBLESHOOTING INTRODUCTION
DIRECT SUPPORT MALFUNCTION/SYSTEM INDEX
MALFUNCTION/SYMPTOM
MALFUNCTION/SYMPTOM
DIRECT SUPPORT TROUBLESHOOTING PROCEDURES
Table 1. Troubleshooting Procedures
Table 1. Troubleshooting Procedures - Continued
Table 1. Troubleshooting Procedures - Continued
Table 1. Troubleshooting Procedures - Continued
Table 1. Troubleshooting Procedures - Continued
Table 1. Troubleshooting Procedures - Continued
CHAPTER 8: DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
REFRIGERATION SYSTEM DESCRIPTION
Refrigeration System Repair
REFRIGERANT SCHEMATIC
REFRIGERATION SYSTEM SERVICING (DISCHARGING)
SERVICE DISCHARGING
SERVICE DISCHARGING Continued
REFRIGERATION SYSTEM SERVICING (PURGING)
SERVICE PURGING
SERVICE PURGING - Continued
REFRIGERATION SYSTEM SERVICING (BRAZING/DEBRAZING)
SERVICE
SERVICE - Continued
REFRIGERATION SYSTEM SERVICING (LEAK TEST)
SERVICE LEAK TEST
SERVICE LEAK TEST - Continued
REFRIGERATION SYSTEM SERVICING (EVACUATION)
SERVICE EVACUATION
SERVICE EVACUATION - Continued
REFRIGERATION SYSTEM SERVICING (CHARGING)
REFRIGERATION SYSTEM SERVICING (CHARGING) (Cont)
SERVICE CHARGING
SERVICE CHARGING - Continued
SERVICE CHARGING - Continued
REFRIGERATION SYSTEM SERVICING (PRESSURE TESTING)
Table 1. Normal Temperature - Pressure Relationships
CONDENSATE DRAIN ASSEMBLY DIRECT SUPPORT MAINTENANCE
INSTALLATION
INSTALLATION - Continued
EVAPORATOR FAN ASSEMBLY DIRECT SUPPORT MAINTENANCE
INSTALLATION
INSTALLATION (Cont)
EVAPORATOR IMPELLER FANS DIRECT SUPPORT MAINTENANCE REPLACEMENT
INSTALLATION - Continued
EVAPORATOR FAN SCROLLS DIRECT SUPPORT MAINTENANCE REPLACEMENT
Figure
EVAPORATOR FAN MOTOR DIRECT SUPPORT MAINTENANCE REPLACEMENT
INSTALLATION
Figure
EVAPORATOR MOTOR BRACKET AND CHASSIS DIRECT SUPPORT MAINTENANCE REPLACEMENT
EVAPORATOR MOTOR BRACKET AND CHASSIS DIRECT SUPPORT MAINTENANCE REPLACEMENT (Cont)
CONDENSER IMPELLER FANS AND MOTORS DIRECT SUPPORT MAINTENANCE REPLACEMENT
INSTALLATION
Figure
CONDENSER FAN SCROLLS DIRECT SUPPORT MAINTENANCE REPLACEMENT
INSTALLATION
Figure 1. Condenser Scrolls
Figure 2. Condenser Fan Motor Mounts, Supports and Brackets
CONDENSER FAN SUPPORT DIRECT SUPPORT MAINTENANCE REPLACEMENT
REMOVAL
Figure
VENTILATION DAMPER DIRECT SUPPORT MAINTENANCE
CLEANING
Figure
FILTER-DRIER DIRECT SUPPORT MAINTENANCE REPLACEMENT
REMOVAL
INSTALLATION
SOLENOID VALVES AND HOT GAS BY-PASS VALVE DIRECT SUPPORT MAINTENANCE REPLACEMENT
SOLENOID VALVES AND HOT GAS BY-PASS VALVE
TEST- Continued
INSTALLATION
Figure
DAMPER ACTUATOR CYLINDER DIRECT SUPPORT MAINTENANCE REPLACEMENT
REMOVAL
RECEIVER DIRECT SUPPORT MAINTENANCE REPLACEMENT
REMOVAL
Figure
PRESSURE RELIEF VALVE DIRECT SUPPORT MAINTENANCE REPLACEMENT
INSPECT
Figure
ACCUMULATOR DIRECT SUPPORT MAINTENANCE REPLACEMENT
REMOVAL
Figure
PRESSURE SWITCHES DIRECT SUPPORT MAINTENANCE REPLACEMENT
INSPECT
INSTALLATION
Figure
SERVICE VALVES DIRECT SUPPORT MAINTENANCE REPLACEMENT
REMOVAL
INSTALLATION
EXPANSION VALVE DIRECT SUPPORT MAINTENANCE REPLACEMENT
REMOVAL
INSTALLATION
Figure
LIQUID SIGHT INDICATOR DIRECT SUPPORT MAINTENANCE REPLACEMENT
REMOVAL
INSTALLATION
COMPRESSOR DIRECT SUPPORT MAINTENANCE REPLACEMENT
COMPRESSOR DIRECT SUPPORT MAINTENANCE REPLACEMENT - Continued
TEST
DECONTAMINATION
INSTALLATION
Compressor
EVAPORATOR COIL DIRECT SUPPORT MAINTENANCE REPLACEMENT
REMOVAL
CLEANING
INSTALLATION
CONDENSER COIL DIRECT SUPPORT MAINTENANCE REPLACEMENT
REMOVAL
INSTALLATION
Figure
TUBING AND FITTINGS DIRECT SUPPORT MAINTENANCE REPLACEMENT
TEST
REMOVAL
CHAPTER 9: GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
GENERAL SUPPORT MAINTENANCE
HOUSING GENERAL SUPPORT MAINTENANCE
INSPECTION
HOUSING REPAIR
Section I. INTRODUCTION
Source code.
Maintenance code.
Recoverability code.
EXPLANATION OF INDEX FORMAT AND COLUMNS (SECTION IV)
HOW TO LOCATE REPAIR PARTS
ABBREVIATIONS (if applicable)
Frontispiece Air Conditioner, Horizontal, Compact, 36,000 BTU/HR, 208 Volt, Three Phase, 50/60 Hertz
Figure 1. Canvas Cover
Repair Parts List
Figure 2. Identification Plates
Repair Parts List
Figure 3. Panels and Covers
Repair Parts List
Figure 4. Evaporator Air Louvers, Air Conditioning Filter and Mist Eliminator
Repair Parts List
Figure 5. Condenser Exhaust Louvers, Condenser Coil Guard, Ventilation Air Filter and Guard
Repair Parts List
Figure 6. Condenser Air Exhaust Louver Assembly (Left)
Repair Parts List
Figure 7. Condenser Air Exhaust Louver Assembly (Right)
Repair Parts List
Figure 8. Condensate Drain
Repair Parts List
Figure 9. Evaporator Fan Assembly
Repair Parts List
Figure 10. Condenser Fan (Sheet 1 of 2)
Figure 10. Condenser Fan (Sheet 2 of 2)
Repair Parts List
Repair Parts List
Figure 11. Louver Actuator Cables
Repair Parts List
Figure 12. Ventilation Damper
Repair Parts List
Figure 13. Heater Subassembly
Repair Parts List
Figure 14. Circuit Breaker (Sheet 1 of 2)
Figure 14. Circuit Breaker (Sheet 2 of 2)
Repair Parts List
Repair Parts List
Figure 15. Remote Control Module
Repair Parts List
Figure 16. Junction Box (Sheet 1 of 2)
Figure 16. Junction Box (Sheet 2 of 2)
Repair Parts List
Figure 17. Terminal Boards (TB1 and TB5)
Repair Parts List
Figure 18. Unit Wiring (Sheet 1 of 10)
Figure 18. Unit Wiring (Sheet 2 of 10)
Figure 18. Unit Wiring (Sheet 3 of 10)
Figure 18. Unit Wiring (Sheet 4 of 10)
Figure 18. Unit Wiring (Sheet 5 of 10)
Figure 18. Unit Wiring (Sheet 6 of 10)
Figure 18. Unit Wiring (Sheet 7 of 10)
Figure 18. Unit Wiring (Sheet 8 of 10)
Figure 18. Unit Wiring (Sheet 9 of 10)
Figure 18. Unit Wiring (Sheet 10 of 10)
Repair Parts List
Figure 19. Dehydrator (Filter-Drier)
Repair Parts List
Figure 20. Solenoid Valves
Repair Parts List
Figure 21. Damper Actuator Cylinder
Repair Parts List
Figure 22. Receiver and Pressure Relief Valve
Repair Parts List
Figure 23. Accumulator
Repair Parts List
Figure 24. Pressure Switches and Service Valves
Repair Parts List
Figure 25. Evaporator Coil and Expansion Valve
Repair Parts List
Figure 26. Liquid Sight Indicator
Repair Parts List
Figure 27. Condenser Coil
Repair Parts List
Figure 28. TUBING AND FITTINGS
Repair Parts List
Figure 29. Compressor
Repair Parts List
Figure 30. Housing (Sheet 1 of 2)
Figure 30. Housing (Sheet 2 of 2)
Repair Parts List
Repair Parts List
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX (Cont)
PART NUMBER INDEX
PART NUMBER INDEX (cont)
PART NUMBER INDEX (cont)
PART NUMBER INDEX (cont)
PART NUMBER INDEX (cont)
PART NUMBER INDEX (cont)
PART NUMBER INDEX (cont)
PART NUMBER INDEX (cont)
PART NUMBER INDEX (cont)
PART NUMBER INDEX (cont)
PART NUMBER INDEX (cont)
PART NUMBER INDEX (cont)
Chapter 11: SUPPORTING INFORMATION
REFERENCES
MAINTENANCE ALLOCATION CHART FOR 36,000 BTU AIR CONDITIONER
Table 1. MAC for 36,000 BTU Air Conditioner
Table 1. MAC for 36,000 BTU Air Conditioner (Cont)
Table 2. Tools and Test Equipment for 36,000 BTU Air Conditioner
Table 3. Remarks for 36,000 BTU Air Conditioner
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
COMPONENTS OF END ITEM (COEI) LIST
ADDITIONAL AUTHORIZATION LIST (AAL)
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. Expendable and Durable Items List
Table 1. Expendable and Durable Items List - Continued
SCHEMATIC DIAGRAM
Figure 1. Legend Schematic Diagram (Sheet 1 of 2)
Figure 1. Legend Schematic Diagram (Sheet 2 of 2)
Chapter 12: REAR MATTER
ALPHABETICAL INDEX
ALPHABETICAL INDEX (Cont)
ALPHABETICAL INDEX (Cont)
RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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