TM 10-8145-222-23
0085
REPAIR CONTINUED
NOTE
If appropriate crimp tools are not available, the electrical contacts may be attached to
the wires by soldering. Wires shall be pre-tinned prior to soldering to contacts and no
solder shall be present on shoulder or contact retention area.
11. Using contact crimp tool, locator, and die, crimp replacement contact (Figure 1, Item 9) onto wires (Figure 1,
Item 11).
12. Align large tab on pin insert assembly (Figure 1, Item 10) with large slot in shell and coupling nut assembly
(Figure 1, Item 12) if not already in proper position.
13. Push pin insert assembly (Figure 1, Item 10) in until it bottoms out in shell and coupling nut assembly (Figure 1,
Item 12).
14. Apply thin coat of silicone sealant to contact (Figure 1, Item 9) holes in pin insert assembly (Figure 1, Item 10).
15. Push contacts (Figure 1, Item 9) into rear of pin spacer assembly (Figure 1, Item 8) until contacts snap and lock
in place.
16. Align contacts (Figure 1, Item 9) with correct holes in connector pin insert assembly (Figure 1, Item 10). Match
letters between pin spacer assembly and connector pin insert assembly.
NOTE
The small key of the pin insert assembly must align with the correct keyway in the pin
spacer assembly.
17. Slide contacts (Figure 1, Item 9) into pin insert assembly (Figure 1, Item 10) holes until pin spacer assembly
(Figure 1, Item 8) butts against pin insert assembly (Figure 1, Item 10).
18. Remove tags from wiring (Figure 1, Item 11).
19. Slide back adapter (Figure 1, Item 7) along cable until back adapter (Figure 1, Item 7) butts against pin spacer
assembly (Figure 1, Item 8).
20. Secure back adapter (Figure 1, Item 7) by installing three hex screws (Figure 1, Item 5) and lock washers
(Figure 1, Item 6) into back adapter (Figure 1, Item 7).
NOTE
The gland nut is left-hand threaded.
21. Install gland washer (Figure 1, Item 4), gland (Figure 1, Item 3), cable grip (Figure 1, Item 2), and gland nut
(Figure 1, Item 1) onto back adapter (Figure 1, Item 7).
22. Tighten gland nut (Figure 1, Item 1).
0085-3
