TM 10-8145-222-23
0052
REPLACE CONTINUED
19. Remove locking nut (Figure 9, Item 11) and cord mesh (Figure 9, Item 12) for re-installation on replacement
cable assembly P1A (Figure 9, Item 10) by compressing cord mesh allowing it to slide easily along cable.
20. Remove grommet (Figure 9, Item 13).
Install
1. Slide cord mesh (Figure 9, Item 12) over wires and onto replacement cable assembly P1A (Figure 9, Item 10)
by compressing cord mesh allowing it to slide easily along cable.
2. Slide locking nut (Figure 9, Item 11) over wires and onto replacement cable assembly P1A (Figure 9, Item 10).
3. Slide rubber grommet (Figure 9, Item 13) over cable to seat on cord mesh collar (Figure 9, Item 12).
NOTE
There will be approximately three feet of un-terminated wiring for S1 connections
(three places); two feet of wire for transformer TR1 terminal X0 connection and one
foot of wire for GND connection that will be routed inside of the power box. These
individual wires will be outside of the insulated cable jacket and will not be exposed
to environmental conditions outside of the power box.
4. Carefully guide replacement cable assembly P1A (Figure 9, Item 10) wires into power box (Figure 9, Item 4).
5. Route three wires (red, black, and orange) to switch S1 (Figure 9, Item 2).
6. Connect red wire at switch S1 (Figure 9, Item 2) terminal S1-1 (Figure 2) and tighten terminal screw (Figure 9,
Item 5). Tighten screw 20 to 25 inch-pounds of torque (WP 0091).
7. Connect black wire at switch S1 (Figure 9, Item 2) terminal S1-5 (Figure 2) and tighten terminal screw (Figure 9,
Item 5). Tighten screw 20 to 25 inch-pounds of torque (WP 0091).
8. Connect orange wire at switch S1 (Figure 9, Item 2) terminal S1-9 (Figure 2) and tighten terminal screw
(Figure 9, Item 5). Tighten screw 20 to 25 inch-pounds of torque (WP 0091).
9. Route white neutral wire to transformer TR1 (Figure 9, Item 3).
10. Connect white neutral wire at transformer TR1 (Figure 9, Item 3) terminal TR1-X0 (Figure 3) and tighten
terminal screw (WP 0091).
11. Route green ground wire to power box ground lug (Figure 9, Item 6).
12. Connect one white ground wire and two green ground wires to power box (Figure 9, Item 4) by installing one
screw (Figure 9, Item 9), flat washer (Figure 9, Item 8), new lock washer (Figure 9, Item 7), and power box
ground lug (Figure 9, Item 6). Tighten hardware (WP 0091).
13. Remove all wire tags.
14. Slide cord mesh (Figure 9, Item 12) over cable assembly (Figure 9, Item 10) and into power box (Figure 9,
Item 4).
15. Install locking nut (Figure 9, Item 11) and tighten to secure cable assembly P1A (Figure 9, Item 10) to power
box (Figure 9, Item 4).
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