TM-9-4120-430-14 Air Conditioner Horizontal Compact 18 000 BTU/HR 230 Volt 1 Phase 50/60 Hertz Enviromental Systems S9150-18KH-1 Manual

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TM-9-4120-430-14

TECHNICAL MANUAL
WARNING SUMMARY
WARNING SUMMARY - continued
HAZARDOUS MATERIALS DESCRIPTION
LIST OF EFFECTIVE PAGES / WORK PACKAGES
OPERATOR'S, UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL
TABLE OF CONTENTS
TABLE OF CONTENTS - continued
HOW TO USE THIS MANUAL
Chapter 1. INTRODUCTION INFORMATION WITH THEORY OF OPERATION
SCOPE
PREPARATION FOR STORAGE OR SHIPMENT
Figure 1. Shipping Container
WARRANTY INFORMATION
SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES
LOCATION AND CONTENTS OF IDENTIFICATION PLATES
Figure 1. Location of Major Components
Figure 3. Equipment Data Plate (S9150-18KH-1 Unit)
Figure 7. Low Pressure Charging Valve Decal
Figure 8. Refrigeration Diagram
Figure 10. Schematic Diagram Plate (S9160-18KH-3 Unit)
Figure 13. Caution Grounding Decal
Figure 16. R-22 Warning
Figure 20. Caution Decal
Figure 21. Air Discharge Heat Danger Decal
EQUIPMENT DATA
TECHNICAL PRINCIPALS OF OPERATION
Refrigeration Cycle - Non-Cooling
Chapter 2. OPERATOR INSTRUCTIONS
DESCRIPTION AND USE OF CONTROLS AND INDICATORS
Alternate Input Power Operation
OPERATION UNDER USUAL CONDITIONS
Figure 1. Canvas Cover
Figure 2. Air Conditioner Front View
Cooling Operation
STARTING AND OPERATING INSTRUCTIONS FOR HEATING
Heating Operation with Fresh Air
Table 1. Operator Control Settings
OPERATION UNDER UNUSUAL CONDITIONS
OPERATION IN EXTREME HEAT
OPERATION IN SALT WATER AREAS
Chapter 3. OPERATOR TROUBLESHOOTING PROCEDURES
MALFUNCTION/SYMPTOM INDEX
Figure 1. Air Conditioner Rear View
OPERATOR/UNIT MALFUNCTIONS/SYMPTOM INDEX
OPERATOR/UNIT MALFUNCTIONS/SYMPTOM INDEX
AIR CONDITIONER FAILS TO OPERATE.
INSUFFICIENT COOLING
NO HEAT OR LOW HEAT
Chapter 4. OPERATOR MAINTENANCE INSTRUCTIONS
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 1. Operator Preventive Maintenance Checks and Services (PMCS)
Table 1. Operator Preventive Maintenance Checks and Services (PMCS) - continued
Table 1. Operator Preventive Maintenance Checks and Services (PMCS) - continued
OPERATOR MAINTENANCE INSTRUCTIONS
Figure 1. Screens and Guards
Ventilation Damper Control
Chapter 5. UNIT TROUBLESHOOTING
UNIT TROUBLESHOOTING INTRODUCTION
UNIT TROUBLESHOOTING
AIR CONDITIONER FAILS TO OPERATE.
INSUFFICIENT COOLING.
COMPRESSOR WILL NOT START
INSUFFICIENT HEATING
INSUFFICIENT HEATING - continued
Chapter 6. UNIT MAINTENANCE INSTRUCTIONS
SERVICE UPON RECEIPT
UNPACKING
CHECKING UNPACKED EQUIPMENT
Figure 1. Base Mounting Holes
CONNECT POWER SOURCE
OPERATION CHECK AND ADJUSTMENTS
Figure 2. Installation Dimensions (Sheet 2)
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 1. Unit Preventive Maintenance Checks and Services (PMCS)
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) - continued
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) - continued
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) - continued
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) - continued
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) - continued
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) - continued
MECHANICAL AND ELECTRICAL REPAIRS
Testing and Inspecting the Electrical System
CANVAS COVER - SERVICES
Figure 1. Canvas Cover
COVERS AND FRESH AIR SCREEN - SERVICE
Access Cover
INFORMATION PLATES MAINTENANCE
INSTALLATION
EVAPORATOR LOUVERS SERVICE
INSPECTION
CONDENSER AIR DISCHARGE LOUVER MAINTENANCE
Figure 1. Air Discharge Louver and Condenser Guard
MIST ELIMINATOR - SERVICE AND REPAIR
REPAIR
EVAPORATOR AIR INTAKE FILTER - SERVICE/REPLACE
CLEANING
CONDENSATE DRAIN TUBE ASSEMBLY MAINTENANCE
Figure 1. Condensate Drain Tube Assembly
FRESH AIR DAMPER ASSEMBLY MAINTENANCE
Figure 1. Fresh Air Damper Assembly
CLEANING
TEST
REMOTE CONTROL MODULE MAINTENANCE
Figure 1. Control Module. Front Panel
INSPECTION
Figure 2. Mode Selector Switch
REPAIR
Figure 3. Remote Control Module. Exploded View
CIRCUIT BREAKER ASSEMBLY MAINTENANCE
TEST
INSTALL
Figure 1. Circuit Breaker
ELECTRICAL COMPONENTS MAINTENANCE
Figure 1. Temperature Selector Switch Electronic Probe
Figure 2. Junction Box and Lower Housing Plate
Figure 3. Electrical Components
Figure 4. Unit Grounding Lug
TEST
REPLACEMENT
Electronic Box Thermostat (Figure 5)
Junction Box
MAIN POWER INPUT CONNECTORS (J1) AND (J2) MAINTENANCE
Figure 1. J1 Connector
REPAIR
TRANSFORMER MAINTENANCE
Figure 1. Transformer Continuity Check
UNIT WIRING MAINTENANCE
REMOVAL
Figure 2. S9150-18KH-3 Pin Assignments for J1 and J2 Connectors
COIL (SOLENOID VALVE) MAINTENANCE
Figure 1. Solenoid Valve Coil
COMPRESSOR (S9150-18K-1 UNIT) CAPACITORS (C3) AND (C4) AND CURRRENT SENSING RELAY MAINTENANCE
Current Sensing Relay
Current Sensing Relay
Figure 1. Compressor B1 Start Kit
HEATER CUTOUT SWITCH S3 MAINTENANCE
INSTALLATION
EVAPORATOR FAN ASSEMBLY MAINTENANCE
DISASSEMBLY
REASSEMBLY
Figure 2. Evaporator Fan Assembly Exploded View
ELECTRICAL HEATER ELEMENTS MAINTENANCE
TEST
ASSEMBLY
Figure 1. Electrical Heater Elements
CONDENSER FAN AND MOTOR MAINTENANCE
DISASSEMBLY
ASSEMBLY
Figure 1. Condenser Fan Assembly
AIR CONDITIONER, COMPACT, HORIZONTAL
Table 1. Wire List for S9160-18KH-3 Unit
Table 1. Wire List for S9160-18KH-3 Unit - continued
Table 2. Paper Labels for S9160-18KH-3 Unit
Figure 1. Schematic Diagram for the S91060-18KH-3 Unit
Table 3. Wire List for S9150-18KH-1 Unit
Table 3. Wire List for S9150-18KH-1 Unit - continued
Table 4. Paper Labels for S9150-18KH-1 Unit
Figure 2. Schematic Diagram for the S9150-18KH-1 Unit
INSTALLATION HARDWARE MAINTENANCE
INSPECTION
Chapter 7. DIRECT SUPPORT TROUBLESHOOTING PROCEDURES
DIRECT SUPPORT TROUBLESHOOTING INTRODUCTION
DIRECT SUPPORT MALFUNCTION/SYSTEM INDEX
DIRECT SUPPORT MALFUNCTION/SYSTEM INDEX - continued
DIRECT SUPPORT MALFUNCTION/SYSTEM INDEX - continued
DIRECT SUPPORT TROUBLESHOOTING PROCEDURES
DIRECT SUPPORT TROUBLESHOOTING PROCEDURES - continued
DIRECT SUPPORT TROUBLESHOOTING PROCEDURES - continued
DIRECT SUPPORT TROUBLESHOOTING PROCEDURES - continued
DIRECT SUPPORT TROUBLESHOOTING PROCEDURES - continued
DIRECT SUPPORT TROUBLESHOOTING PROCEDURES - continued
DIRECT SUPPORT TROUBLESHOOTING PROCEDURES - continued
Chapter 8. DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
REFRIGERANT SYSTEM DESCRIPTION
Refrigeration System Repair
LEGEND
REFRIGERANT SYSTEM SERVICE - (DISCHARGING)
SERVICE -- DISCHARGING
Figure 1. Discharging Refrigerant Setup
REFRIGERANT SYSTEM SERVICE - (PURGING)
SERVICE PURGING
Figure 1. Purging Setup
REFRIGERANT SYSTEM SERVICE - (BRAZING/DEBRAZING)
Filler Alloy Information
Brazing
REFRIGERANT SYSTEM SERVICE - (LEAK TEST)
Testing Procedure
Testing Procedure - continued
REFRIGERANT SYSTEM SERVICE - (EVACUATION)
REFRIGERANT SYSTEM SERVICE - (EVACUATION) - continued
Figure 1. Evacuation Setup
REFRIGERANT SYSTEM SERVICE - (CHARGING)
REFRIGERANT SYSTEM SERVICE - (CHARGING) - continued
Figure 1. Refrigerant Charging Setup
REFRIGERANT SYSTEM SERVICE - (PRESSURE TESTING)
Figure 1. Pressure Testing Setup
FILTER-DRYER MAINTENANCE
FILTER-DRIER LOCATION
INSTALLATION
SOLENOID VALVE AND HOT GAS BYPASS VALVE MAINTENANCE
TEST
REMOVAL
Figure 1. Solenoid and Hot Gas By-Pass Valves
RECEIVER MAINTENANCE
INSTALLATION
PRESSURE RELIEF VALVE MAINTENANCE
INSTALLATION
Figure 1. Pressure Relief Valve
PRESSURE SWITCHES MAINTENANCE
INSPECT
Figure 1. Pressure Cutout Switches
SERVICE VALVES MAINTENANCE
SERVICE VALVES MAINTENANCE - continued
Figure 1. Service Valves
EXPANSION VALVE MAINTENANCE
REMOVAL
Figure 1. Expansion Valve
LIQUID SIGHT INDICATOR MAINTENANCE
LIQUID SIGHT INDICATOR MAINTENANCE - continued
Figure 1. Liquid Sight Indicator
COMPRESSOR MAINTENANCE
COMPRESSOR MAINTENANCE - continued
TEST
REPAIR
Figure 1. Compressor
LINEAR-ACTUATOR MAINTENANCE
INSPECT
Figure 1. Linear-Actuator
EVAPORATOR COIL MAINTENANCE
REMOVAL
INSTALLATION
Figure 1. Evaporator Coil
CONDENSER COIL MAINTENANCE
REMOVAL
INSTALLATION
Figure 1. Condenser Coil
TUBING AND FITTINGS MAINTENANCE
TEST
Figure 1. Tubing and Fittings
CONDENSER FAN AND MOTOR MAINTENANCE
DISASSEMBLY
ASSEMBLY
Figure 1. Condenser Fan Assembly
Chapter 9. GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
HOUSING MAINTENANCE
REMOVAL
Figure 1. Housing Insulation
Chapter 10. SUPPORTING INFORMATION
REFERENCES
MAINTENANCE ALLOCATION CHART
Explanation of Columns in the MAC
Explanation of Columns in the Tools and Test Equipment Requirements
Table 1. MAC for AIR CONDITIONER, COMPACT HORIZONTAL
Table 1. MAC for AIR CONDITIONER, COMPACT HORIZONTAL - continued
Table 2. Tools and Test Equipment for Air Conditioner, Compact, Horizontal
Table 3. Remarks for Air Conditioner, Compact, Horizontal
COMPONENTS OF END ITEM (COEI), AND BASIC ISSUE ITEMS (BII) LISTS
Table 1. Components of End Item List
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. Expendable and Durable Items List
WARRANTY INFORMATION
WARRANTY INFORMATION - continued
Table 1. Specifics of Coverage
CONTRACTOR RESPONSIBILITIES
GOVERNMENT MAINTENANCE
NULLIFICATION
SPECIAL AREA OF REQUIREMENTS
INDEX
INDEX - continued
INDEX - continued
REVERSE OF DA FORM 2028-2
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RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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TM-9-4120-430-14
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RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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REVERSE OF DA FORM 2028-2
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REVERSE OF DA FORM 2028-2
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RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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REVERSE OF DA FORM 2028-2
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RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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REVERSE OF DA FORM 2028-2
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DISTRIBUTION
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